Tag: custom fabrication

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High-quality fabrication is the key to manufacturing products that stand the test of time.  Strength coupled with skillful artisanship makes custom fabrication the backbone of Double R Manufacturing.  Here are the top four benefits of working with Double R’s team to bring your visions to life through custom fabrication.

Reasons to Choose Custom-Built Solutions

  1. Fabrication Exceeds Customer Expectations: Double R streamlines the entire process for customer satisfaction.  Some customers like to supply a CAD file or image for design, while others simple describe their visions to Double R’s specialists for designing unique pieces. Options include a wide array of project materials, including aluminum, stainless steel, sheet metal, liquid metal, wood, and more.
  2. Custom Processes Create Unique Results: Double R’s arsenal of specialties include casting, molding, cutting, shearing, punching, bending, welding, stamping, pressing, beading, machining, assembling, and other fabrication processes depending on the project needs. In addition, there are limitless possibilities for manufacturing styles, colors, and finishes.
  3. Everyday Items Transform into Masterpieces: Double R’s fabrication services include the customization of essential equipment and products like doors, gates, fences, railings, stairs, small bridges, signage, barn accessories, and breeding stalls. Furniture including indoor and outdoor tables, bars, benches, and desks are also popular requests for customization. Custom build everything from a colorful serving table with ornamental accents to a grandiose entrance gate featuring your logo or monogram.
  4. Hard-to-Find Specialty Items Can be Built: Through problem solving and design expertise, Double R’s team can build customized carts, trailers, truck bumpers, party grills (custom BBQs), smokers, wall art, yard art, tool boxes, roof supports, water and fuel tanks, oven range hoods, shelving, ramps, gun and storage boxes, hooks, as well as marine products. Best of all, each piece is designed to last the long haul.
metal components

Based in Central Florida, Double R Manufacturing’s fabrication specialists customize equipment and products for residential customers, farms, and commercial enterprises across the United States. Fabricating durable metal or wood pieces, sandblasting, waterjet cutting, and powder coating are among Double R’s most requested services.

The art of making something unique and specific for your needs is Double R’s passion. Consider Double R Manufacturing your one-stop-shop for design and fabrication services.

Whether working with an individual or corporation, one piece or thousands, Double R’s engineering department loves a challenge.  Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.

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Powder Coating Double R Manufacturing

 

Many people are dreaming of a coating of white snow for the holidays, but the Florida team at Double R Manufacturing is busy making customers’ dreams come true with customized powder coatings for products that are ready-to-ship nationwide this season.

Limitless Powder Coating Colors and Finishes
From finishes that are black and sleek to bronze or antique, durable powder coatings are now available in a huge selection of finishes and thousands of colors for metal equipment and products around your home, farm, or business.

Whether you need manufactured products that are a rustic red for the holiday season or shiny silver for modern sophistication, Double R’s experts can provide an array of powder coating options for your gates, doors, stairs, railings, signage, shutters, grills, tables, bars, benches, farm accessories, breeding stalls, and countless other manufactured products and equipment.

Imagine the possibilities with standard color wheel hues, pastels, translucent, metal flake, candies, hammertones, clear shades, or two-step overlay.

Benefits of Powder Coating by Double R Manufacturing
As detailed in Double R’s powder coating section of the website (See Gallery), powder coating is a type of coating that is applied as a free-flowing, dry powder. In contrast to conventional liquid paint, powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form.

Less-equipped suppliers in the manufacturing industry do not have Double R’s years of experience, and most do not have specialized facilities to handle the big projects. Double R has a 12 x 12 x 21 foot booth to get powder-coating jobs done onsite and on time.

Built-to-Last, Low-Maintenance Metal Equipment
Double R’s custom fabrication and professional techniques help provide corrosion protection, which also helps prevent unsightly effects of chipping.  When perfectly applied by a professional, powder coatings can create sealed, weatherproof, and rust-inhibiting surfaces.

Uniquely, Double R’s skilled engineers specialize in powder-coated aluminum railing systems, which are widely popular due to durability.

Additionally, residential and business entrance gates are incredibly popular among customers throughout Florida and the Southeastern U.S. Gates and entrances offer visitors the first glimpse of your property. Customers love to enhance the beauty of entrance gates with curved accents, monograms, and customized powder coatings and finishes designed by the fabrication experts at Double R Manufacturing in Ocala, Florida.

View our Galleries for images of beautiful designs and durable products.  Double R Manufacturing is prepared to exceed your expectations.  Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.

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Metal fabrication is our featured focus for November, a month that coincidentally features “National Metal Day” in celebration of heavy metal music. Much like metal music, metal fabrication can be an extremely loud and fantastically unique art form boasting mass appeal.

Based in Ocala, Florida, Double R Manufacturing’s metal-fabrication specialists spend their days customizing built-to-last pieces for delivery to customers across the nation. Fabricating, powder coating, sandblasting, and abrasive waterjet cutting are among Double R’s specialty services requested by residential customers, commercial enterprises, local farms, and sprawling ranches spanning from Central Florida to California.

Types of Metal Fabrication and Processes

Metal fabrication allows for the customization of sturdy items like fencing, gates, doors, stairs, railings, signage, shutters, grills, tables, bars, benches, farm accessories, breeding stalls, and countless other manufactured products and equipment.

Double R’s artisans create metal products through many different processes and materials ranging from aluminum or steel, to liquid or sheet metal. Depending on the project, creation and assembly of customized metal structures may include:

  • Casting or Molding 
  • Cutting, Shearing, or Punching 
  • Bending or Folding 
  • Welding or Joining 
  • Stamping or Pressing 
  • End-Tube Forming or Beading 
  • Machining or other Processes

Incredibly Unique Designs and High-Quality Fabrication

From metal fabrication to final delivery, Double R Manufacturing is prepared to design nearly anything you can imagine. Simply supply a CAD file or image, or consult with Double R’s design team regarding your aluminum, stainless steel, or other type of metal project.  Waterjet cutting, sandblasting, powder coating, and other expert fabrication services are available to bring your visions to life.

We work with individuals and corporations on projects big and small.  Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.

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Skilled Manufacturing

Once again, it is time to celebrate National Manufacturing Month.  The U.S. manufacturing sector remains critical to the economic growth of our country.  With 75 years of combined experience in design and fabrication, Double R Manufacturing is proud to employ skilled Floridians and thrilled to deliver high-quality manufactured products throughout the nation.

Unique Benefits of Skilled Manufacturers

There is no denying the universal benefits of mass production in the manufacturing industry.  Assembly lines churning out high quantities of products have become essential to our daily life and societal growth.  Although let us never underestimate the importance of skilled manufacturers and engineers, striving to surpass the expectations of each unique customer.

Best Reasons to Choose Double R Manufacturing

In a world of mass-produced items and big-box stores, there are alternative benefits to choosing a smaller manufacturer with big ideas like Double R Manufacturing based in Ocala, Florida:

  • SKILL: Double R’s workforce has spent hours upon hours in comprehensive training programs to hone the creative skills needed to customize and fine-tune an array of products and equipment of nearly any complexity.
  • TALENT: It takes talent and expertise to do abrasive waterjet cutting, to perform sandblasting techniques, and to apply the perfect powder coating. Double R’s artisans couple talent with high-quality materials to provide superior products and services.
  • CUSTOMIZATION: Through dedicated project management, Double R offers full-service customization. Custom fabrication is the art of making something unique and specific for your needs.  That includes meticulously bending, cutting, assembling, and delivering a limitless selection of colors, styles, and designs.
  • QUALITY: Through exceptional craftsmanship, Double R strives to deliver strong products with both functionality and longevity. Services include built-to-last fencing, gates, stairs, railings, stall doors, signage, shutters, and many other manufactured items.
  • PROBLEM SOLVING: Double R’s specialists can provide solutions that far surpass less-equipped retailers with ill-fitting, flimsy, mass-produced items lacking longevity. Our artisans also have techniques to transform a rusty piece of metal into a work of art.
  • ONE-STOP-SHOP: In addition to working with individuals and corporations on custom projects big and small, Double R is also your source for finding and choosing the best possible materials and manufactured items on the market.

Celebrate Manufacturing Month this October! Double R Manufacturing is ready to surpass your expectations. Call (800) 813-3361 to learn more about our durable products and skilled manufacturing services. 

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Weather-resistant materials and high-quality coatings are an absolute must for outdoor products. Particularly, manufactured equipment in Florida and throughout the southeastern U.S. requires sturdiness. At Double R Manufacturing, we firmly believe that your homes, businesses, and farms deserve durable materials able to withstand harsh conditions.

Double R Manufacturing meticulously designs and fabricates materials to endure the rigorous nature of humid air and volatile weather.  As rain pores down and temperatures soar this season, customers can remain calm and cool about the sturdiness of Double R’s product quality.

Weatherproof Reasons to Choose Double R Manufacturing

With built-to-last entrance gates, signage, shutters, railings, stairs, doors, barn equipment, accessories and more, customers can rest assured knowing Double R Manufacturing offers:

  • Strength: Fully welded equipment with top-quality steel, stainless steel, aluminum, and other sturdy materials can help ensure strength and durability for weather resistance.
  • Sturdiness: Our skilled manufacturers can uniquely build, assemble, and properly fit parts to promote longevity and to help fight in the battle against wind and rain.
  • Resistance: Durable coatings in a wide selection of colors and finishes can offer corrosion protection, sustainability, and resistance to rust.

Longevity plus Aesthetic Appeal

Valued customers know that choosing Double R’s products is one of best lines of defense against the effects of rough weather around North Central Florida’s homes, businesses, and farms. Although also worth mentioning, Double R delivers aesthetic appeal.

Importantly, Double R’s superior designs help prevent unsightly effects of chipping, flimsiness, and ill-fitting parts and designs found at many big-box stores and less-skilled suppliers in the manufacturing industry.  From sandblasting and water jet cutting, to custom fabrication and rust-inhibiting powder coatings, our experienced manufacturers strive to ensure each design and fabrication is superior in product quality and artisanship.

In addition to durable outdoor equipment, Double R’s extra attention to beauty also attracts customers seeking gifts and specialty projects, including stunning wall art, outdoor tables, bars, and an array of customized pieces.  Customers have limitless possibilities in manufacturing styles with hardwearing finishes to last throughout the seasons.

Double R Manufacturing is prepared to build whatever you can imagine. We work with individuals and corporations on projects big and small.  Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.

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Custom stairs and railings are a perfect way to step-up your style in 2019. High-quality stairs and railings can enhance the look of a space, while also providing improved safety.  Whether you want to update the interior or exterior of your home or business, Florida’s wintertime weather provides perfect conditions for an easy installation.

Double R Manufacturing assists residential and commercial customers around Ocala and North Central Florida with customized solutions for a wide-array of metal railings, banisters, stairways, entrances, exits, landings, and more.

Due to the superior quality of our built-to-last products, our custom designed stairs and railings are in-use in industrial environments.  For example, our skilled engineers and craftsmen uniquely specialize in powder-coated aluminum railing systems, which are widely popular due to durability.  What’s more is that these long-lasting, low-maintenance products also offer the value-added benefit of beautiful customization.

Fabrication and Design Services

From antique to sleek, we can fabricate nearly any size and style of stairway or railing for the look you desire. Double R Manufacturing’s custom fabrication and design services include meticulously bending, cutting, assembling, and delivering strong products with both functionality and longevity.

We did the math. There are thousands of ways to create your perfect stairway.  Imagine the possibilities in choosing any diameter and degree of steps, different balusters, different top rails, unique landings, custom features, ornamental accents, and durable powder coatings in customizable colors and finishes.

Whether you choose a made-to-order railing, a regular picket railing, or a grand staircase — Double R Manufacturing is prepared to offer you a cost-effective price on high-quality workmanship. For a sampling of what other customers have chosen, you can view our Stairs and Rail Gallery: Stairs and Rails

Our team is prepared to surpass your unique expectations with attentive service and high-quality products for customers around Ocala and throughout Florida.

Happy New Year! We look forward to working with individuals and corporations on projects big and small in 2019.  Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.

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November officially launches the holiday season, which is a busy time for guests and visitors.  Whether your business picks up this time of year or your friends and family come over for holiday meals, it is important to provide a welcoming and inviting atmosphere.

Your gates and entrances offer visitors the first glimpse of your property. Today’s homeowners and business owners are opting for entrance gates that can provide much more than security and safety.  For example, Double R Manufacturing’s customers are requesting customized gates to enhance the beauty and uniqueness of their homes and businesses.  Whether elegant with curved accents, monogramed with family initials, or personalized with artistic logos – Double R Manufacturing is setting new standards for gates and entrances.

Custom Fabrication

At Double R Manufacturing, our customers have sought our expertise in the custom fabrication of built-to-last gates and entrances. Our skilled engineers and craftsmen strive to ensure each design is superior in quality to our competitors. Here are some highlights for Double R Manufacturing’s products and service:

  • Fully welded entrance gates with top-of-the-line operating systems
  • Steel and aluminum options for durability and longevity
  • Single or double gates that swing or slide to meet your project needs
  • Custom features, pickets, ornamental finials, scrollwork, lettering, and logos
  • Durable powder coatings in thousands of colors, finishes, and accents

Beauty, of course, is in the eye of the beholder, which is why Double R manufacturing provides customers an array of design options, from an antique finish in bronze for your horse farm’s front gate, to a sleek black design for the entrance to your modern home.

Would you like to welcome guests this season with a customized gate or entrance? We invite you to browse our past project designs for inspiration and contact us for limitless possibilities for your home, farm, or business.

Through attentive service and beautifully designed products, Double R Manufacturing is ready to surpass your expectations with high-quality products and services. Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.

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Sandblasting
October is National Manufacturing Month, a time to put a spotlight on the positive impact of manufacturing companies and skilled workers across America. This monthly observance stems from National Manufacturing Day, a day traditionally recognized on the first Friday in October to support and inspire future generations to seek careers in manufacturing.

Double R Manufacturing’s team of skilled engineers and craftsmen are proud to be part of a leading industry in Florida’s economy. Countless hours have gone into a wide-array of training programs to fine-tune machinery operations and sharpen skill-sets. Our talented workforce specializes in manufacturing and custom fabricating products that are built to last.

Manufacturing & Custom Fabrication

We all know that manufacturing is a broad term for making something.  It could be one item or the mass production of items. Custom fabrication, however, is the art of making something unique and specific for your needs. Double R Manufacturing’s custom fabrication and design services include meticulously bending, cutting, assembling, and delivering strong products with both functionality and longevity.

From abrasive water jet cutting of sheet metal to a smooth powder coating – Double R’s craftsmen combine skill with the best possible materials to provide the highest-quality of finished products.  As artisans and problem solvers, we can also use sandblasting techniques to turn a rusty piece of metal into a beautiful work of art. Our skills help us bring products and ideas of nearly any complexity to life.

With 75 years of combined experience in design and fabrication, we are thrilled to celebrate the limitless benefits of high-quality manufacturing. Our unique list of specialty items have included carts, trailers, tool boxes, roof supports, shelving, clothing racks, yard art, wall art, gun and storage boxes, hooks, small bridges, ramps, stairs, railings, bumpers, tables, benches, signage, marine products, and custom BBQs.  Around Ocala and North Central Florida, we are widely known for custom gates, entrances, stall doors, stall breeding stocks, and stall shutters.  The list doesn’t stop there. Double R Manufacturing is ready to surpass your expectations with durable products and equipment to meet your unique needs.

We work with individuals and corporations on projects big and small.  Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.

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September marks the peak of hurricane season in Florida, which prompts many of us to take action in protecting our homes and businesses. In addition to storm supplies and emergency preparedness kits, it is important to complete an exterior check before any storm to evaluate the durability of products, equipment, and other items around your property.

The best line of defense when battling rain or wind is making sure you have the best quality products possible. It is critical to ensure the proper fitting and durability of your fencing, gates, stairs, railings, stall doors, signage, shutters, and other manufactured items around your home or business. Many mass-produced items from big-box stores and other retailers can be flimsy, ill fitting, quick-to-chip, and lack longevity. That is why Double R Manufacturing specializes in the custom fabrication and design of built-to-last products and equipment.

The Beauty of Durable Designs
Double R Manufacturing’s skilled engineers and craftsmen strive to ensure each design and fabrication is superior in quality to our competitors. Our goal is to deliver products that are fit to weather our local storms in Ocala as well as handle the weather elements beyond Florida.  For example, our custom stall doors are manufactured using top-quality steel, stainless steel, and aluminum.  We professionally coat the fully welded doors in a rust-inhibiting powder coating.  These durable coatings are available in thousands of colors to create beautifully finished products to fulfill each customer’s unique wishes.  

Imagine nautical images featured in a sturdy railing or a galloping horse design in the center of your elegant, fully welded entrance gate with a top-of-the-line operating system. With the right tools and experience, Double R Manufacturing is prepared to build whatever you can imagine.

Products and Services You Can Trust
From sandblasting and water jet cutting, to custom fabrication and final powder coating, our specialists use the best possible materials to provide the highest standard in finished products. We would be happy to discuss your options for products and materials built to withstand designated wind speeds or designed to prevent corrosion during storm season.  Through attentive service and beautifully designed products, Double R Manufacturing is ready to meet your needs and surpass your expectations with durable products and equipment. 

We work with individuals and corporations on projects big and small.  Call Double R Manufacturing today at (800) 813-3361 to learn more about are products and services.