Tag: custom fabrication

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When budgeting for a custom fabrication project, the temptation to save money on materials can be strong. After all, metal is metal, right? At Double R Manufacturing, we’ve seen firsthand how this assumption can lead to costly mistakes, project failures, and safety concerns that far outweigh any initial savings. Understanding the true cost of cheap materials reveals why quality should never be compromised in custom fabrication projects.

The Hidden Price of Rework and Repairs

The most immediate consequence of using substandard materials often appears during or shortly after fabrication. Inferior metals may contain inconsistencies, impurities, or structural defects that aren’t apparent until cutting, welding, or forming begins. When these issues surface, the entire project can grind to a halt.

Consider a custom gate fabrication project using bargain-priced steel. Midway through welding, the material begins cracking around heat-affected zones—a clear sign of poor material composition or improper heat treatment. Now the fabricator faces a difficult choice: continue with compromised welds that may fail, or start over with quality material. Either option costs significantly more than simply using proper materials from the beginning.

Rework represents pure waste. The labor invested in the failed attempt cannot be recovered. Material costs double as the substandard metal is scrapped and replaced. Project timelines extend, potentially causing cascading delays in other dependent projects or installations. What seemed like a cost savings of perhaps 15-20% on material costs can easily result in total project costs that exceed 150% of the original budget.

At Double R Manufacturing, we’ve been called in to rescue projects that started with cheap materials, and the pattern is consistent: the customer always wishes they had invested in quality from the start. The frustration, delays, and additional expense of rework make it a lesson learned the hard way.

Premature Failure and Shortened Lifespan

Even when inferior materials make it through the fabrication process without immediate problems, the real costs often emerge over time. Cheap materials typically lack the corrosion resistance, structural integrity, and durability that quality metals provide.

An agricultural feeder fabricated from low-grade steel might look identical to one made from quality material—at first. But after a season of exposure to weather, animal contact, and the corrosive effects of feed and waste, the differences become stark. The cheap steel shows significant rust, weakening structural points are beginning to fail, and the entire unit needs replacement far sooner than expected.

This shortened lifespan creates a recurring cost cycle that makes cheap materials the most expensive choice over time. A quality stainless steel feeder might cost 40% more initially but last three times longer than its bargain counterpart. Over a ten-year period, the cheap option requires multiple replacements, each involving not just material costs but also labor for removal, fabrication, and installation.

The same principle applies across all fabrication applications. Custom railings that rust and weaken within a few years, entry gates that require constant maintenance and repair, machinery components that wear out prematurely—all represent the false economy of choosing price over quality.

For commercial applications, premature failure carries additional costs beyond replacement. There’s the expense of emergency repairs, potential business interruption, damage to professional reputation, and the administrative burden of dealing with repeated failures. These hidden costs can dwarf the initial material savings many times over.

Safety Concerns: The Unacceptable Risk

Perhaps the most serious consequence of using substandard materials is the safety risk it creates. Metal fabrication often produces structural components, equipment, and systems where failure could result in injury or death. In these applications, material quality isn’t just about cost—it’s about responsibility.

Consider a custom-fabricated loading ramp for agricultural equipment. If constructed from materials that don’t meet proper strength specifications, the ramp might initially appear adequate. However, under repeated heavy loads or stress conditions, inferior materials can fail catastrophically. A collapsed ramp could result in equipment damage, serious injury to operators, and potential liability that could devastate a business.

Railings represent another critical safety application where material quality is non-negotiable. A decorative railing made from substandard materials might look beautiful when installed, but if it lacks the structural integrity to prevent falls, it becomes a liability rather than a safety feature. Building codes exist specifically to prevent such failures, but even when codes don’t strictly apply, the ethical obligation to provide safe, reliable products remains paramount.

At Double R Manufacturing, we consider safety our primary responsibility. This is why we never compromise on material quality, regardless of price pressure. We source materials from reputable suppliers, verify material certifications, and maintain complete traceability. When our name is on a project, we stand behind not just the workmanship but the integrity of every component.

Liability concerns amplify safety risks. A failure caused by substandard materials can expose businesses to lawsuits, insurance claims, regulatory penalties, and reputational damage that extends far beyond the project itself. The legal costs alone from a single material-related failure can exceed the total savings from using cheap materials across dozens of projects.

Quality Materials as Risk Management

Viewing material quality as risk management rather than just a cost consideration changes the entire decision-making framework. Quality materials from reputable suppliers come with documented certifications, verified properties, and consistent performance characteristics. This documentation provides assurance and accountability throughout the project lifecycle.

When projects require specific material properties—whether for strength, corrosion resistance, temperature tolerance, or other performance criteria—certified quality materials ensure these requirements are genuinely met. Cheap materials often lack proper documentation or testing, leaving critical performance characteristics uncertain.

For commercial and industrial applications, this documentation becomes essential for compliance, insurance, and liability purposes. Quality materials provide the paper trail that demonstrates due diligence and professional standards were maintained throughout the project.

The Double R Manufacturing Commitment

At Double R Manufacturing, our reputation has been built on refusing to compromise material quality. We understand that our customers trust us not just with their budgets but with their safety, their business operations, and their own reputations. This trust demands that we use only materials that meet appropriate specifications and quality standards.

We source materials from established suppliers with proven track records. We verify material certifications and maintain complete traceability from raw material through finished product. When we recommend materials for your project, those recommendations are based on ensuring optimal performance, longevity, and safety—not on maximizing our margins.

Our experience has taught us that customers who initially resist investing in quality materials invariably become our strongest advocates for doing things right. Once they’ve experienced the difference that quality materials make—in fabrication ease, finished appearance, long-term performance, and peace of mind—they understand the true cost calculation.

Making the Right Choice

When planning your next custom fabrication project, consider the complete cost picture. Initial material prices represent just one factor in a complex equation that includes fabrication efficiency, project timeline, expected lifespan, maintenance requirements, safety implications, and potential liability.

Quality materials cost more upfront because they deliver more value throughout their entire service life. They fabricate more predictably, perform more reliably, last significantly longer, and provide safety assurance that cheap alternatives simply cannot match.

At Double R Manufacturing, we’re committed to helping you make informed decisions about material selection. We’ll explain the differences between material grades, discuss the implications for your specific application, and provide honest recommendations based on your needs rather than our convenience.

Your project deserves materials that will perform reliably for years to come. Contact Double R Manufacturing today to discuss how quality materials and expert fabrication combine to deliver value that far exceeds any initial cost considerations.

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At Double R Manufacturing, we understand that exceptional fabrication and repair work begins with proper surface preparation. Our professional sandblasting services provide the foundation for successful metal finishing, restoration projects, and surface treatment applications. Whether you’re preparing surfaces for coating, removing years of corrosion, or restoring equipment to like-new condition, sandblasting delivers results that other surface preparation methods simply cannot match.

Understanding the Sandblasting Process

Sandblasting, also known as abrasive blasting, uses high-pressure compressed air to propel abrasive materials against surfaces. This process effectively removes paint, rust, scale, and other surface contaminants while creating the ideal surface profile for subsequent treatments. The controlled abrasive action reaches into surface irregularities and removes even stubborn contaminants that resist other cleaning methods.

At Double R Manufacturing, we utilize various abrasive media depending on the specific requirements of each project, ensuring optimal results while preserving the integrity of the underlying material.

Key Benefits of Professional Sandblasting

Superior Surface Cleaning

Sandblasting provides unmatched cleaning power for removing paint, rust, mill scale, and corrosion from metal surfaces. Unlike chemical stripping or manual cleaning methods, sandblasting reaches every surface contour and removes contaminants completely, ensuring a uniformly clean surface.

This thorough cleaning is essential for applications where surface contamination could compromise the performance of subsequent treatments or coatings.

Optimal Surface Preparation for Coatings

One of the most critical benefits of sandblasting is its ability to create the ideal surface profile for paint and coating adhesion. The controlled abrasive action creates a textured surface that provides excellent mechanical adhesion for primers, paints, and protective coatings.

Proper surface preparation through sandblasting can extend coating life significantly, making it a cost-effective investment in long-term protection and appearance.

Restoration of Equipment and Components

Sandblasting breathes new life into worn equipment, machinery, and metal components. By removing years of accumulated paint, rust, and corrosion, sandblasting reveals the underlying metal condition and prepares surfaces for restoration work.

This process is particularly valuable for vintage equipment restoration, where preserving original components is important, and for industrial equipment where replacement costs far exceed restoration expenses.

Efficient and Economical

Compared to manual cleaning methods or chemical stripping, sandblasting offers superior efficiency and cost-effectiveness. The process removes multiple layers of paint and corrosion quickly, reducing labor time and project costs while delivering superior results.

Environmentally Responsible

Modern sandblasting techniques, when properly managed, offer an environmentally responsible approach to surface cleaning. Unlike chemical stripping methods that generate hazardous waste, sandblasting produces minimal environmental impact when appropriate containment and abrasive recovery systems are used.

Common Sandblasting Applications

Industrial Equipment Restoration

Manufacturing equipment, agricultural machinery, and industrial tools benefit tremendously from professional sandblasting. The process removes built-up grime, paint, and corrosion while preparing surfaces for protective coatings that extend equipment life.

Structural Steel Preparation

Before welding, painting, or galvanizing, structural steel requires proper surface preparation. Sandblasting removes mill scale and surface contamination, ensuring optimal results for subsequent processes.

Automotive and Transportation

Vehicle restoration, equipment refurbishment, and component rebuilding all benefit from sandblasting’s ability to strip old finishes and prepare surfaces for new coatings.

Architectural and Decorative Elements

Metal railings, gates, decorative ironwork, and architectural components can be restored to original beauty through professional sandblasting and refinishing.

Maintenance and Repair Projects

Regular maintenance schedules often include sandblasting to remove corrosion and prepare surfaces for protective coatings, extending the service life of valuable equipment and infrastructure.

Specialized Abrasive Media Selection

Different projects require different abrasive media for optimal results. Our expertise in media selection ensures that each project receives the appropriate treatment:

Steel Grit and Shot: Ideal for aggressive cleaning and surface profiling of steel components Aluminum Oxide: Provides excellent cleaning action while minimizing substrate damage Glass Bead: Perfect for delicate surfaces requiring gentle cleaning action Plastic Media: Used for sensitive substrates or applications requiring paint removal without surface etching Coal Slag: Cost-effective option for heavy-duty industrial cleaning applications

Quality Control and Safety Standards

Professional sandblasting requires proper equipment, techniques, and safety protocols. At Double R Manufacturing, our sandblasting operations adhere to strict quality and safety standards, ensuring consistent results while protecting both our workers and the environment.

Our contained blasting environment allows us to control dust, recover abrasive media, and ensure that all operations meet or exceed industry safety standards.

The Complete Solution: Integrating All Our Services

What truly sets Double R Manufacturing apart is our ability to combine sandblasting with our full range of fabrication and repair services, providing comprehensive solutions that take your project from start to finish.

Seamless Service Integration

Rather than coordinating between multiple contractors, Double R Manufacturing handles every aspect of your project in-house. We can sandblast your components, perform necessary repairs or modifications using our welding and fabrication capabilities, apply precision cuts with our waterjet cutting technology, and finish with appropriate protective coatings.

Custom Fabrication Solutions

When sandblasting reveals that components need replacement or modification, our custom fabrication capabilities allow us to create exact replacements or improved designs. Our waterjet cutting precision ensures perfect fit and function, while our welding expertise handles assembly and installation.

Comprehensive Repair Services

Sandblasting often reveals repair needs that weren’t initially apparent. Our complete metalworking capabilities allow us to address these discoveries immediately, from crack repairs and reinforcement work to complete component rebuilding.

End-to-End Project Management

By combining sandblasting with our other services, we provide complete project management from initial assessment through final delivery. This integrated approach ensures quality control, reduces project timeline, and provides single-source accountability for results.

Cost-Effective Solutions

Working with a single provider for all aspects of your project eliminates markup costs and coordination delays while ensuring compatibility between different processes. Our comprehensive capabilities often reveal cost-saving opportunities that wouldn’t be apparent when working with multiple specialized contractors.

Unlimited Possibilities

At Double R Manufacturing, we’ve learned that no two projects are exactly alike. Whether you’re restoring vintage equipment, maintaining industrial machinery, fabricating custom components, or tackling a complex repair challenge, our combination of sandblasting expertise and comprehensive fabrication capabilities means we can handle virtually anything you can imagine.

Our experienced team approaches each project with creative problem-solving and technical expertise, finding solutions that meet your specific requirements while delivering the quality and reliability that have built our reputation.

Your Vision, Our Expertise

From initial surface preparation through final finishing, Double R Manufacturing provides the complete range of services needed to bring your projects to successful completion. Our sandblasting capabilities serve as the foundation for exceptional results, while our comprehensive fabrication services ensure that we can repair, modify, or create whatever your project demands.

Ready to discover what’s possible when professional sandblasting combines with complete custom fabrication capabilities? Contact Double R Manufacturing today to discuss your project needs and learn how our integrated approach can deliver superior results for your restoration, repair, or custom fabrication challenges.

Whatever you can imagine, we have the expertise and capabilities to make it reality.

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In the world of custom metal fabrication, precision is everything. At Double R Manufacturing, our advanced waterjet cutting technology enables us to transform your concepts into reality with exceptional accuracy and detail. Whether you’re envisioning intricate decorative elements, complex mechanical components, or unique artistic designs, our waterjet cutting capabilities serve as the foundation for unlimited custom fabrication possibilities.

The Power of Waterjet Cutting Technology

Waterjet cutting represents one of the most versatile and precise cutting methods available in modern fabrication. Using a high-pressure stream of water mixed with abrasive particles, this technology can cut through virtually any material with tolerances as tight as ±0.003 inches. The process generates no heat-affected zone, meaning your materials maintain their structural integrity throughout the cutting process.

What makes waterjet cutting particularly valuable for custom fabrication is its ability to handle complex geometries, intricate patterns, and fine details that would be impossible or extremely difficult to achieve with traditional cutting methods. This precision opens up a world of possibilities for custom projects that require exact specifications and flawless execution.

Unlimited Material Versatility

One of the greatest advantages of waterjet cutting is its ability to work with an extensive range of materials. At Double R Manufacturing, we routinely cut through:

Metals: Steel, stainless steel, aluminum, titanium, brass, copper, and exotic alloys Composites: Carbon fiber, fiberglass, and laminated materials
Stone and Ceramics: Granite, marble, tile, and technical ceramics Plastics and Polymers: Acrylic, polycarbonate, HDPE, and engineering plastics Rubber and Gasket Materials: Various elastomers and sealing compounds

This material versatility means that regardless of your project requirements, we can likely accommodate your specific material needs while maintaining the precision and quality that waterjet cutting provides.

Custom Fabrication Applications

The applications for waterjet cutting in custom fabrication are virtually limitless. Here are some of the ways we help our customers bring their visions to life:

Architectural and Decorative Elements

Waterjet cutting excels at creating stunning architectural features and decorative elements. We can cut intricate patterns, company logos, artistic designs, and custom motifs into metal panels, screens, and facades. The precision of waterjet cutting allows for incredibly detailed work that transforms functional elements into artistic statements.

Replacement Parts and Components

When you need exact replacement parts for machinery, equipment, or vintage items, waterjet cutting provides the precision necessary to create components that fit perfectly. We can work from original parts, technical drawings, or even hand sketches to fabricate replacement components that match original specifications.

Custom Signage and Branding

Corporate signage, business logos, and branding elements benefit tremendously from waterjet cutting precision. We can create dimensional letters, intricate logo cutouts, and custom signage that reflects your brand identity with professional quality and attention to detail.

Prototyping and Product Development

For inventors, engineers, and product developers, waterjet cutting provides an ideal solution for creating prototypes and testing designs. The ability to quickly and accurately cut complex shapes allows for rapid iteration and refinement of product concepts.

Artistic and Sculptural Projects

Artists and designers increasingly turn to waterjet cutting for creating unique sculptural elements, artistic installations, and custom artwork. The technology’s precision allows for the realization of complex artistic visions that would be difficult or impossible to achieve through traditional methods.

The Double R Manufacturing Advantage

What sets Double R Manufacturing apart in the waterjet cutting industry is our comprehensive approach to custom fabrication. We don’t just cut your parts—we provide complete solutions that take your project from concept to completion.

Design Support and Engineering

Our experienced team can work with you to optimize your designs for waterjet cutting, ensuring maximum efficiency and quality while maintaining your creative vision. We can suggest design modifications that improve functionality, reduce material waste, or enhance the final product’s performance.

Complete Fabrication Services

After waterjet cutting, many projects require additional fabrication work such as welding, bending, machining, or assembly. Our complete fabrication capabilities mean we can handle every aspect of your project in-house, ensuring consistency and quality control throughout the process.

Surface Finishing and Treatment

Raw waterjet-cut parts often benefit from additional surface treatments. Our sandblasting capabilities can prepare surfaces for coating, remove scale, or create specific surface textures. We can also provide various finishing options to meet your aesthetic and functional requirements.

Quality Assurance

Every waterjet-cut component undergoes thorough quality inspection to ensure it meets your specifications. Our commitment to precision extends beyond the cutting process to include measurement verification and quality documentation when required.

Industries We Serve

Our waterjet cutting and custom fabrication services support a diverse range of industries:

Manufacturing: Custom tooling, fixtures, and production components Construction: Architectural elements, structural components, and building materials Automotive: Prototype parts, custom modifications, and restoration components Aerospace: Precision components requiring exact tolerances and specifications Art and Design: Sculptural elements, artistic installations, and creative projects Agriculture: Specialized equipment parts and custom farming solutions

From Concept to Completion

At Double R Manufacturing, we understand that every custom fabrication project is unique. Our process begins with understanding your specific requirements, timeline, and budget constraints. We then leverage our waterjet cutting capabilities alongside our complete fabrication services to deliver solutions that exceed your expectations.

Whether you’re working with detailed technical drawings, conceptual sketches, or just an idea that needs development, our team has the expertise to guide your project from initial concept through final delivery.

Precision You Can Count On

In custom fabrication, there’s no room for “close enough.” Our waterjet cutting technology, combined with our commitment to quality and precision, ensures that every component we produce meets exact specifications. This attention to detail translates into better-fitting parts, improved functionality, and successful project outcomes.

Ready to Explore the Possibilities?

The combination of advanced waterjet cutting technology and comprehensive custom fabrication capabilities makes Double R Manufacturing your ideal partner for projects that demand precision, quality, and creative problem-solving.

Contact us today to discuss your custom fabrication needs. Whether you have detailed specifications or just an idea that needs development, our team is ready to help you explore the possibilities and bring your vision to life with the precision and quality that only waterjet cutting can provide.

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When it comes to enhancing the functionality and aesthetics of a home or business, custom stairs and railings make a striking difference. Whether you need a sleek, modern staircase for a commercial building or a handcrafted, rustic railing for a residential property, Double R Manufacturing in Ocala, Florida, has the expertise to bring your vision to life.

Why Choose Custom Stairs and Railings?

Off-the-shelf stairs and railings may serve their purpose, but they lack the personality, durability, and precise craftsmanship of custom-built designs. Custom stairs and railings offer:

  • Unique Aesthetics – Tailored to match your architectural style, whether modern, industrial, rustic, or traditional.
  • Unmatched Durability – Built with high-quality materials, ensuring long-lasting strength and safety.
  • Perfect Fit & Function – Designed to your exact specifications to maximize space and complement your environment.

Precision Craftsmanship at Double R Manufacturing

With over 30 years of expertise in metal fabrication, Double R Manufacturing goes beyond standard solutions to create one-of-a-kind staircases and railing systems. Our skilled craftsmen work with a variety of materials, including:

  • Steel – Ideal for contemporary and industrial designs, offering strength and durability.
  • Aluminum – Lightweight and corrosion-resistant, perfect for outdoor or coastal environments.
  • Stainless Steel – Provides a sleek, high-end look with superior longevity.
  • Wrought Iron – Timeless and elegant, ideal for custom decorative railings.
  • Wood & Metal Combinations – A blend of warmth and modern style, often used in high-end residences and businesses.

From Concept to Completion

What sets Double R Manufacturing apart is our full-service approach. We don’t just fabricate—we design, build, and install. Our process ensures that every detail meets your vision:

  • Design Consultation – We collaborate with you to understand your space, aesthetic, and functional needs.
  • Custom Fabrication – Using cutting-edge CNC machining, waterjet cutting, and expert welding, we craft each component with precision.
  • Finishing Touches – Whether you prefer sandblasted textures, custom powder coatings, or hand-forged details, we tailor every finish to your style.
  • Professional Installation – Our team ensures a seamless, secure, and efficient installation at your location.

Residential & Commercial Applications

Double R Manufacturing specializes in creating stunning and functional stair and railing solutions for a variety of settings, including:

  • Luxury Homes & Custom-Built Residences – Statement staircases, artistic railings, and seamless indoor/outdoor transitions.
  • Commercial Buildings – Modern, industrial-style staircases for office spaces, hotels, and retail establishments.
  • Equestrian & Barn Structures – Custom fabricated railings for safety, functionality, and aesthetic appeal.
  • Outdoor Spaces – Weather-resistant balcony railings, poolside barriers, and stylish deck enclosures.

Why Double R Manufacturing Stands Out

Unlike many fabrication shops, Double R Manufacturing is a true full-service operation. We don’t just assemble parts—we craft unique, precision-engineered solutions from concept to installation. Our ability to handle custom projects of any scale makes us a rare gem in the industry.

Whether you’re looking to upgrade a commercial property with a bold metal staircase or add a touch of elegance to your home with handcrafted railings, Double R Manufacturing delivers superior craftsmanship that lasts a lifetime.

Let’s Build Something Extraordinary

If you’re ready to transform your space with custom stairs and railings, contact Double R Manufacturing today. Let us bring your vision to life with quality, creativity, and precision that few in the industry can match.

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Custom Stall Doors - Ocala

Nestled in the heart of Ocala, Florida—the Horse Capital of the World—Double R Manufacturing has earned a reputation as the go-to provider for custom barn and stall equipment. Serving a discerning clientele of horse breeders, equestrian enthusiasts, and farm owners, our company combines craftsmanship, innovation, and unmatched attention to detail to create solutions tailored to your specific needs.

Why Custom Barn and Stall Equipment Matters

For horse owners, the right barn and stall setup isn’t just about aesthetics; it’s about functionality, safety, and ensuring the comfort of your prized animals. Whether you manage a breeding facility, a training center, or a private stable, custom equipment allows you to:

  • Enhance Durability: High-quality materials ensure that your equipment stands up to daily wear and tear.
  • Improve Safety: Thoughtfully designed stalls and hardware minimize the risk of injury to horses and handlers.
  • Showcase Your Style: Custom designs reflect your unique preferences, blending seamlessly with your barn’s architecture.
  • Boost Efficiency: Tailored solutions streamline your daily operations, saving you time and effort.

Customized Barn and Stall Equipment We Offer

At Double R Manufacturing, we specialize in creating equipment that perfectly balances form and function. Some of our most popular custom offerings include:

  1. Stall Doors • Sliding or hinged designs available to suit your barn layout. • Ornamental elements and durable finishes to match your style.
  2. Window Grills • Custom-fitted grills for enhanced ventilation and visibility. • Designed for both security and aesthetic appeal.
  3. Dutch Doors • A classic feature that adds versatility and charm to any barn. • Heavy-duty construction ensures long-lasting performance.
  4. Stall Fronts • Unique, customizable designs for an elegant and practical finish. • High-quality materials that ensure durability and safety.
  5. Shutters • Functional and stylish shutters to protect against weather while enhancing ventilation. • Designed to complement your barn’s architecture.
  6. End Wall Doors • Built to withstand the elements while maintaining ease of use. • Custom sizing and finishes available for a perfect fit.
  7. Hardware • From latches to hinges, we provide durable hardware designed for heavy use. • Corrosion-resistant options ensure lasting performance in any environment.

The Double R Manufacturing Difference

What sets Double R Manufacturing apart is our commitment to excellence and personalization. Located in Ocala, our team understands the unique needs of the equestrian community. We work closely with our clients to design and fabricate equipment that not only meets but exceeds expectations.

Our process involves:

  • Consultation: We listen to your needs and preferences to create a vision for your project.
  • Design: Our skilled team develops detailed designs, incorporating your input every step of the way.
  • Fabrication: Using state-of-the-art equipment, including CNC machining and waterjet cutting, we bring your designs to life with precision and care.
  • Finishing Touches: From powder coating to sandblasting, we ensure your equipment is as durable as it is beautiful.

Invest in Your Facility

Whether you’re building a new barn or upgrading an existing one, Double R Manufacturing is your partner in creating a space that reflects your dedication to excellence. With our custom barn and stall equipment, you can enhance the functionality, safety, and style of your equestrian facility.

Ready to transform your barn? Contact Double R Manufacturing today to discuss your custom barn and stall equipment needs. Let’s create something extraordinary together.

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Weatherproofing matters when it comes to outdoor metal items. Understanding how products are built can help you determine how long they will last outdoors.

Double R Manufacturing and Double R Machining are based in Ocala, Florida. We are no strangers to brutal heat and stormy weather. That is why our skilled experts put an emphasis on durability. In fact, it is a driving force of how we build and manufacture items.

Custom Design and Manufactured Metal Products

In terms of custom design, Double R’s team creates everything from one-of-a-kind outdoor metal items to specialty parts for mass production.  Setting us apart from other manufacturers are our skills in using the highest quality of metals, steel, aluminum, and other materials.

At Double R, our skilled experts specialize in array of processes for manufactured metal products for outdoors and indoors. Precisely choosing the right techniques for a job is how custom manufacturers ensure the perfect fit and assembly for longevity and functionality.

To name a few, the most important building specialties include metal fabrication, welding, CNC machining, manual machining, sandblasting, and waterjet cutting.

Whether we are designing metal-and-wood furniture for a restaurant, barn accessories, or a large entrance gate for a sprawling property – all items are built to last.

Solutions for Weatherproofing and Protecting Manufactured Items

Weatherproofing outdoor products and equipment is important for homeowners, businessowners, property managers, and ranchers alike. Outdoor metal items need protecting from wind, rain, and other conditions.

Of course, specifications for size and customized features are the focus of projects. What our customers also appreciate is how Double R’s designers also offer limitless solutions for rust-proof finishes in thousands of color options.

Double R takes every step necessary for protecting manufactured items with rust-inhibiting powder coatings. From small metal parts to extensive fencing and tall stairways, each project is customized and weatherproofed for long-lasting durability.

As for special requests, Double R’s artisans have wowed customers with outdoor metal tables, bars, benches, cabinets, trailers, cards, storage boxes, and signage.  Our superior service list also includes security gates, stairs, fences, railings, shutters, barn equipment, and an array of other items for outdoor settings.

Double R is prepared to manufacture, assemble, and deliver your outdoor metal items ready to handle rough weather. Contact Double R Manufacturing at (800) 813-3361.

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Skilled workers and experts in welding services are recognizing National Welding Month. Individuals outside the industry, however, also have great reasons to celebrate the value of highly trained welders.

At Double R Manufacturing and Double R Machining, our Florida-based experts excel in creating unique products. Everyone from homeowners and businessowners to farmers and ranchers choose welding professionals for superior products, customized parts, and durable equipment.

Welders with Expertise in Machining and Metal Fabrication

Welders have expertise in transforming steel, aluminum, and other materials. Many metal fabrication processes require their artful skills and welding techniques.

Currently, there are growing demands for skilled welders with certifications and hands-on experience in fusing metal pieces for repairs, installations, and creation of unique products. This demand adds to the value of U.S. welders with expertise in different welding methods.

At manufacturing facilities and CNC machine shops, you will find certified welders using tools and techniques far beyond blowtorching.  Specializations expand to shearing, cutting, bending, folding, stamping, pressing, beading, sandblasting, and machining services.

Uniquely, Double R Machining’s experts also specialize in Aluminum GTAW (TIG). Ask our welders about GMAW, FCAW, and GTAW welding on steel and stainless. MIG and TIG services are also available for steel, aluminum, and stainless.

Customized Metal Pieces and Built-to-Last Products

Flimsy items from low-quality assembly lines cannot compare to the built-to-last products crafted by the professional welders at Double R’s facilities. Fully welded entrance gates, fences, railings, stairs, barn equipment, trailers, and other items require the skill of trained experts and the precision of high-end tools.

Double R’s experts use state-of-the-art technologies to program and create designs to meet unique specifications. The possibilities are limitless for prototypes or large-scale projects with high-quality runs and custom assembly.

As always, our manufacturing and welding services are customizable.  Metal pieces, products, and equipment are welded according to unique specifications. This ensures the perfect fit and long-lasting functionality at homes, farms, ranches, facilities, businesses, and campuses.

Double R’s welding services are available for large and small projects across the nation. Contact our experts at (800) 813-3361 to learn more.

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Double R Manufacturing is celebrating National Decorating Month. If you want to double the benefits of decorating homes or updating businesses, consider adding custom-built pieces.

Forget the flimsy furniture, lack-luster signage, and faulty equipment. Double R’s experts are explaining two of the best ways to invest in both quality and style when selecting new items for your homes, ranches, farms, or businesses.

Customized Products, Equipment, and Decorative Pieces

American businessowners, ranchers, farmers, and residential homeowners deserve a return on their investments when buying customized products and equipment. Whether for decorative pieces or for essential business purposes, consider these decorating ideas:

  1. In terms of value for furniture and necessities, custom-built tables, bars, benches, and other pieces can add a level of style and sophistication. Double R’s customized products are built to outlast any rickety or out-of-the-box items. When decorating a home or business, your customized furniture will fit perfectly in a space to make the right impression. Just ask Double R’s skilled artisans and engineers about how we can help ensure the proper fitting and aesthetics for your setting.
  2. For personalized décor or business branding, wall art and custom signage are a must. Artfully, Double R’s design team can create customized wall art and signage with special patterns, images, names, monograms, or logos. We can incorporate a wide array of materials like custom stone, glass, wood, and metal. Consider decorating with glass cases to display special items, custom works of wall art and yard art, or professional interior and exterior signs for your business.

In addition to color customizations and decorative styles for furniture and signage, Double R provides many other types of manufacturing services. We design and manufacture gates, fencing, railings, stairs, barn equipment, trailers, truck conversions, custom BBQs, carts bumpers, small bridges, ramps, toolboxes, roof supports, shelving, clothing racks, storage boxes, hooks, marine products, and more to enhance your residential or commercial properties.

Manufacturing Items for Homes and Office Settings

We can weld, sandblast, waterjet cut, and transform steel, metal, wood, and other materials to create décor for your homes or office settings. Whether working with a homeowner during a remodel, or helping businessowners spotlight their corporate branding, Double R’s creative experts will surpass your expectations when manufacturing items.

Call Double R Manufacturing today at (800) 813-3361 to discuss customized furniture, products, and equipment to fit your budget, décor, style, and project goals.

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Custom Metal Fabrication

Each year, new design trends begin to form. The team at Double R Manufacturing is busy designing pieces in the newest styles, but we are also forming a few of our own trends through metal customizations.

For the latest 2023 designs, someone may ask us to restore a metal item by applying a vibrant powder-coating color like Viva Magenta, which is Pantone’s Color of the Year. Better yet, let us explain how our fabrication experts will design around your visions for custom-built pieces.

Customizing and Fabricating Metal Products and Equipment

Across the nation, there is a growing demand for sleek metal products, equipment, accessories, stylish furniture, hardware, and accents.  Specifically, when customizing equipment, the most-desired materials include steel, stainless steel, sheet metal, aluminum, and brass.

As trends in 3D printing and digital arts emerge, it is clear the highest quality pieces still require the creativity and experience of skilled manufacturers. Hands-on experts know the complex techniques needed for cutting, bending, assembling, and delivering top-of-the-line products.

When fabricating metal products and equipment, certain pieces may need to be sandblasted, casted, molded, sheared, bent, folded, welded, stamped, pressed, or processed in any number of techniques to achieve the desired results for our customers.

At Double R, we can customize single or mass quantities of items for residential customers, commercial enterprises, public entities, farms, or ranches.

Plus, we stay up to date on the latest styles, features, and trends for essential equipment like security gates, doors, fences, stairs, railings, shutters, barn accessories, stalls, and countless other manufactured products.

Metal Restoration and Personalization of Special Pieces

In addition to essential products and equipment, Double R provides restoration and personalization. We can restore special pieces, add branding, and manufacture brand new items like signage, carts, trailers, shelves, racks, bars, tables, benches, yard art, wall art, gun/storage boxes, small bridges, and custom barbeque grills.

In recent years, there has been new design trends in metal restoration. Rather than disposing of old or rusty pieces, many people want to repurpose or restore items for new uses. Double R can help you restore a family heirloom or re-color and add design features to special pieces.

With 75 years of combined experience in design and fabrication, Double R Manufacturing’s metal-fabrication specialists are ready to manufacture your 2023 products in the latest materials, colors, styles, sizes, and specifications for your unique needs.

Whether we work with an individual or a corporation, one piece or thousands, we enjoy bringing your product visions to life. Call Double R Manufacturing today at (800) 813-3361 to learn more.

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In celebration of International Creativity Month, Double R Manufacturing joins people around the world in recognizing the benefits of creative design. In many ways, creativity improves manufacturing and adds value to your products and equipment.

Creativity in manufacturing, specifically, is where Double R’s team shines. Our skilled manufacturers and artisans love bringing your visions to life and thinking outside the box when designing, creating, and building. Consider these reasons to choose our creative team:

  1. Creatively Built Items Combine Skilled Arts with Quality Materials

Meticulously, Double R’s team strives to create the best quality items. Our unique combination of skill, creativity, and precision is put into casting, molding, welding, sandblasting, waterjet cutting, assembling, and powder coating. Our skills ensure superior quality, longevity, and aesthetic appeal.

In contrast to low-quality materials used by generic suppliers of mass-produced items, our skilled manufacturers work with only the best possible materials, steel, and metal.  Whether one item or thousands created from an original design, Double R’s products and equipment are built to stand the test of time.

  1. Creative Design Improves the Fit and Functionality of Items

Quality design demands a certain level of creativity.  Fabrication, assembly, and even delivery requires creative processes and specifications to ensure a perfect fit for manufactured items. Style and functionality are both improved when combining creativity and skill.

In addition to the perfect measurements, we bring your concepts and ideas to fruition with customized colors, logos, or features. Double R’s creative thinkers can build pieces tailored for a specific time, place, or situation. Customers may supply a photo, image, CAD file, or description to spark the creative process.

  1. Customized Products are Limitless with a Creative Mindset

As part of an elite industry of skilled manufacturers, Double R’s team has served and surpassed the expectations of homeowners, businessowners, public entities, farmers, ranchers, and others across America.

Through custom fabrication, Double R’s services include gates, fencing, railings, stairs, signage, tables, bars, benches, barn equipment, trailers, truck conversions, custom BBQs, carts bumpers, small bridges, ramps, toolboxes, roof supports, shelving, clothing racks, yard art, wall art, storage boxes, hooks, marine products, and much more.

As we begin this New Year, Double R Manufacturing looks forward to surpassing your creative expectations with customized products and equipment.

Double R Manufacturing works with individuals and corporations on projects big and small. Call us today at (800) 813-3361 to learn more about creating new products and equipment.