Tag: sandblasting

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At Double R Manufacturing, we understand that exceptional fabrication and repair work begins with proper surface preparation. Our professional sandblasting services provide the foundation for successful metal finishing, restoration projects, and surface treatment applications. Whether you’re preparing surfaces for coating, removing years of corrosion, or restoring equipment to like-new condition, sandblasting delivers results that other surface preparation methods simply cannot match.

Understanding the Sandblasting Process

Sandblasting, also known as abrasive blasting, uses high-pressure compressed air to propel abrasive materials against surfaces. This process effectively removes paint, rust, scale, and other surface contaminants while creating the ideal surface profile for subsequent treatments. The controlled abrasive action reaches into surface irregularities and removes even stubborn contaminants that resist other cleaning methods.

At Double R Manufacturing, we utilize various abrasive media depending on the specific requirements of each project, ensuring optimal results while preserving the integrity of the underlying material.

Key Benefits of Professional Sandblasting

Superior Surface Cleaning

Sandblasting provides unmatched cleaning power for removing paint, rust, mill scale, and corrosion from metal surfaces. Unlike chemical stripping or manual cleaning methods, sandblasting reaches every surface contour and removes contaminants completely, ensuring a uniformly clean surface.

This thorough cleaning is essential for applications where surface contamination could compromise the performance of subsequent treatments or coatings.

Optimal Surface Preparation for Coatings

One of the most critical benefits of sandblasting is its ability to create the ideal surface profile for paint and coating adhesion. The controlled abrasive action creates a textured surface that provides excellent mechanical adhesion for primers, paints, and protective coatings.

Proper surface preparation through sandblasting can extend coating life significantly, making it a cost-effective investment in long-term protection and appearance.

Restoration of Equipment and Components

Sandblasting breathes new life into worn equipment, machinery, and metal components. By removing years of accumulated paint, rust, and corrosion, sandblasting reveals the underlying metal condition and prepares surfaces for restoration work.

This process is particularly valuable for vintage equipment restoration, where preserving original components is important, and for industrial equipment where replacement costs far exceed restoration expenses.

Efficient and Economical

Compared to manual cleaning methods or chemical stripping, sandblasting offers superior efficiency and cost-effectiveness. The process removes multiple layers of paint and corrosion quickly, reducing labor time and project costs while delivering superior results.

Environmentally Responsible

Modern sandblasting techniques, when properly managed, offer an environmentally responsible approach to surface cleaning. Unlike chemical stripping methods that generate hazardous waste, sandblasting produces minimal environmental impact when appropriate containment and abrasive recovery systems are used.

Common Sandblasting Applications

Industrial Equipment Restoration

Manufacturing equipment, agricultural machinery, and industrial tools benefit tremendously from professional sandblasting. The process removes built-up grime, paint, and corrosion while preparing surfaces for protective coatings that extend equipment life.

Structural Steel Preparation

Before welding, painting, or galvanizing, structural steel requires proper surface preparation. Sandblasting removes mill scale and surface contamination, ensuring optimal results for subsequent processes.

Automotive and Transportation

Vehicle restoration, equipment refurbishment, and component rebuilding all benefit from sandblasting’s ability to strip old finishes and prepare surfaces for new coatings.

Architectural and Decorative Elements

Metal railings, gates, decorative ironwork, and architectural components can be restored to original beauty through professional sandblasting and refinishing.

Maintenance and Repair Projects

Regular maintenance schedules often include sandblasting to remove corrosion and prepare surfaces for protective coatings, extending the service life of valuable equipment and infrastructure.

Specialized Abrasive Media Selection

Different projects require different abrasive media for optimal results. Our expertise in media selection ensures that each project receives the appropriate treatment:

Steel Grit and Shot: Ideal for aggressive cleaning and surface profiling of steel components Aluminum Oxide: Provides excellent cleaning action while minimizing substrate damage Glass Bead: Perfect for delicate surfaces requiring gentle cleaning action Plastic Media: Used for sensitive substrates or applications requiring paint removal without surface etching Coal Slag: Cost-effective option for heavy-duty industrial cleaning applications

Quality Control and Safety Standards

Professional sandblasting requires proper equipment, techniques, and safety protocols. At Double R Manufacturing, our sandblasting operations adhere to strict quality and safety standards, ensuring consistent results while protecting both our workers and the environment.

Our contained blasting environment allows us to control dust, recover abrasive media, and ensure that all operations meet or exceed industry safety standards.

The Complete Solution: Integrating All Our Services

What truly sets Double R Manufacturing apart is our ability to combine sandblasting with our full range of fabrication and repair services, providing comprehensive solutions that take your project from start to finish.

Seamless Service Integration

Rather than coordinating between multiple contractors, Double R Manufacturing handles every aspect of your project in-house. We can sandblast your components, perform necessary repairs or modifications using our welding and fabrication capabilities, apply precision cuts with our waterjet cutting technology, and finish with appropriate protective coatings.

Custom Fabrication Solutions

When sandblasting reveals that components need replacement or modification, our custom fabrication capabilities allow us to create exact replacements or improved designs. Our waterjet cutting precision ensures perfect fit and function, while our welding expertise handles assembly and installation.

Comprehensive Repair Services

Sandblasting often reveals repair needs that weren’t initially apparent. Our complete metalworking capabilities allow us to address these discoveries immediately, from crack repairs and reinforcement work to complete component rebuilding.

End-to-End Project Management

By combining sandblasting with our other services, we provide complete project management from initial assessment through final delivery. This integrated approach ensures quality control, reduces project timeline, and provides single-source accountability for results.

Cost-Effective Solutions

Working with a single provider for all aspects of your project eliminates markup costs and coordination delays while ensuring compatibility between different processes. Our comprehensive capabilities often reveal cost-saving opportunities that wouldn’t be apparent when working with multiple specialized contractors.

Unlimited Possibilities

At Double R Manufacturing, we’ve learned that no two projects are exactly alike. Whether you’re restoring vintage equipment, maintaining industrial machinery, fabricating custom components, or tackling a complex repair challenge, our combination of sandblasting expertise and comprehensive fabrication capabilities means we can handle virtually anything you can imagine.

Our experienced team approaches each project with creative problem-solving and technical expertise, finding solutions that meet your specific requirements while delivering the quality and reliability that have built our reputation.

Your Vision, Our Expertise

From initial surface preparation through final finishing, Double R Manufacturing provides the complete range of services needed to bring your projects to successful completion. Our sandblasting capabilities serve as the foundation for exceptional results, while our comprehensive fabrication services ensure that we can repair, modify, or create whatever your project demands.

Ready to discover what’s possible when professional sandblasting combines with complete custom fabrication capabilities? Contact Double R Manufacturing today to discuss your project needs and learn how our integrated approach can deliver superior results for your restoration, repair, or custom fabrication challenges.

Whatever you can imagine, we have the expertise and capabilities to make it reality.

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At Double R Manufacturing, we pride ourselves on offering a comprehensive range of custom fabrication services tailored to meet the needs of individuals and businesses alike. One of the cornerstone services we provide is sandblasting, a powerful technique that combines precision and efficiency to prepare surfaces for a variety of applications. With decades of experience and a management team boasting over 85 years of combined expertise, we are your trusted partner for top-quality results.

What is Sandblasting and How Does It Work?

Sandblasting, also known as abrasive blasting, is a process that involves propelling fine particles—such as sand, glass beads, or other abrasives—at high speed to clean, smooth, or etch a surface. This is achieved using specialized equipment that directs the abrasive material through a high-pressure system, allowing it to strip away unwanted coatings, rust, grime, or other imperfections.

The process is highly effective because it not only cleans surfaces thoroughly but also prepares them for further treatments such as painting, powder coating, or welding. At Double R Manufacturing, we use state-of-the-art equipment to ensure precision and consistency, whether the project involves a delicate decorative piece or a large-scale commercial application.

Why Choose Sandblasting?

Sandblasting is a preferred method for surface preparation and restoration for several key reasons:

  • Versatility: Sandblasting works on a wide range of materials, including metal, wood, concrete, and glass, making it suitable for countless applications.
  • Efficiency: It quickly removes rust, paint, grime, and other surface contaminants, saving time and effort compared to manual cleaning methods.
  • Surface Preparation: Sandblasting creates a textured surface that enhances adhesion for coatings, paints, or other finishes.
  • Restoration: Old or worn surfaces can be brought back to life, giving them a clean slate for refinishing or repurposing.

Common Applications for Sandblasting

At Double R Manufacturing, we see sandblasting as an essential step in many of the custom fabrication projects we take on. Here are some popular applications:

  • Metal Restoration: Stripping rust and old paint from tools, machinery, and metal components to restore their original appearance and functionality.
  • Custom Entry Gates: Preparing surfaces for a smooth, durable powder-coated finish that adds a touch of elegance and durability to residential or commercial gates.
  • Backyard Grills: Sandblasting ensures a clean, smooth surface for custom grills, ready for fabrication or a high-quality finish.
  • Barn and Stall Equipment: Removing dirt, rust, and wear from metal components to extend their lifespan and maintain a professional appearance.
  • Commercial Products: Prepping industrial parts for protective coatings, ensuring long-lasting performance in demanding environments.
  • Decorative Projects: Creating etched or textured designs on glass, metal, or wood for personalized signage or artistic elements.

Why Double R Manufacturing?

With over 30 years of service to the general public and large companies alike, Double R Manufacturing has built a reputation for quality craftsmanship and attention to detail. Our sandblasting services are no exception. Whether you need to clean, restore, or prepare a surface for finishing, our team of experts is equipped to handle projects of all sizes.

In addition to sandblasting, we offer a wide range of services, including waterjet cutting, powder coating, CNC machining, custom metal fabrication, barn and stall fabrication, and entry gates. This means we can seamlessly integrate sandblasting into larger projects, ensuring a smooth process from start to finish.

Let Us Bring Your Vision to Life

At Double R Manufacturing, we believe in combining innovation, precision, and experience to deliver outstanding results. Whether you’re restoring a vintage piece, preparing materials for a custom project, or need commercial-grade surface preparation, our sandblasting services are designed to meet your needs.

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In addition to celebrating America’s birthday this July, the team at Double R Manufacturing is recognizing the American ingenuity behind the art of sandblasting.

American soldier and inventor Benjamin Chew Tilghman filed a patent for the sandblasting process around 1870.  He developed this creative idea for paint and rust removal while serving in the Union Army during the American Civil War.

Through the years and around the world, Tilghman’s sandblasting technique has been refined for a vast array of applications, projects, artistic pieces, products, and equipment.

3 Ways Sandblasting Ignites Creativity in Manufacturing

Double R Manufacturing is proud to carry out the creative visions of an American inventor by performing skillful workmanship through sandblasting processes.  Here are a few ways sandblasting serves the manufacturing needs of today’s Americans:

  • Usefully, thanks to the process created by Tilghman, today’s artisans can use sandblasting techniques to clean dirt, rust, corrosion, and contaminates off tough surfaces and metals. This surface treatment process is suitable for cleaning and giving new life to old pieces or creating brand new products and equipment
  • Brilliantly, through a high-speed stream of air and solid particles, the abrasive blasting technique can also smooth a rough surface in preparation of sealants, coatings, or other applications. At Double R Manufacturing, many of our projects require sandblasting prior to applying a final powder coating to ensure superior surface quality, longevity, aesthetic appeal, and corrosion prevention.
  • Creatively, the art of sandblasting allows Double R’s sandblasters to transform a rusty piece of metal into a shiny work of art. By propelling the high-speed stream towards a sturdy piece of steel or metal, Double R’s experts can create a desired effect, etch special designs, and forcibly shape a surface to craft an artistic masterpiece.

Sandblasting Solutions for Products and Equipment

With high-quality sandblasting equipment at our Florida headquarters, Double R’s artisans are prepared to customize products and equipment for a diverse range of industries, businesses, and individuals across the nation.

Browse our galleries to view a wide selection of our American-made entrance gates, stairs, railings, barn and stall equipment, accessories, custom steel wall art, carts, trailers, toolboxes, party grills, barbeques, shelving, ramps, storage boxes, bars, serving tables, signage, marine products, and many other customized products, equipment, and solutions.

Call Double R Manufacturing today at (800) 813-3361 to learn more about our sandblasting services.  We are ready to meet your project needs and surpass your expectations. 

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Based in North Central Florida, Double R Manufacturing joins manufacturers, trade associations, and organizations across the nation in celebrating the positive impact of American ingenuity and high-quality production. 

National Manufacturing Day started as an annual observance on the first Friday in October, but the celebration has grown to last the entire month of October.  This year, Double R’s team is focusing on a few fun and interesting facts about our manufacturing skills and services.

Reasons for Double R Manufacturing to Celebrate

  1. We love what we do.  From the roar of the power tools to the pride of a finished piece, our team finds fulfillment in fulfilling the product needs of our customers.  With a combined 75 years of design and fabrication experience, Double R’s team is known for customizing unique items ranging from intricate carts to grandiose gates. Proudly, Double R’s skilled engineers and craftsmen have completed countless hours of training to sharpen the skill-sets that allow us to spend our days doing the kind of work we enjoy.
  • We have a blast sandblasting, cutting, and building.  Double R’s team also finds great joy in putting our sandblasting and waterjet cutting skills to good use by transforming lifeless pieces of metal into beautiful works of art. We revel in the accomplished feeling of bringing our customer’s visions to life. From the launch of a complex project, to the meticulous fabrication, to the smooth powder coating – our artisans find fun in every step of the manufacturing process.
  • We can customize almost anything.  Whether the project is big or small, it is our pleasure to offer thousands of color coatings, logo placements, monograms, custom artwork, and special designs for our customers. Specialty items have included carts, trailers, tool boxes, roof supports, shelving, clothing racks, yard art, wall art, storage boxes, hooks, small bridges, ramps, stairs, entrances, railings, tables, benches, signage, marine products, and custom BBQs.  Also, with our Ocala team based in “The Horse Capitol of the World,” we also offer total customization for essential barn equipment like gates, stall doors, stall breeding stocks, and stall shutters.
  • Making something from scratch is fun.  Anyone can replicate or copy something, but custom fabrication is the art of making something unique and specific for your needs. Our talented workforce specializes in custom fabrication and design services including the art of bending, cutting, assembling, and delivering strong products that provide functionality as well as aesthetic appeal.

Bring on any challenge. Double R Manufacturing looks forward to surpassing your expectations with customized products and durable equipment to meet your needs.

Whether we work with an individual or a corporation, one piece or thousands, we enjoy bringing your product visions to life. Call Double R Manufacturing today at (800) 813-3361 to learn more.

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Skilled Manufacturing

Once again, it is time to celebrate National Manufacturing Month.  The U.S. manufacturing sector remains critical to the economic growth of our country.  With 75 years of combined experience in design and fabrication, Double R Manufacturing is proud to employ skilled Floridians and thrilled to deliver high-quality manufactured products throughout the nation.

Unique Benefits of Skilled Manufacturers

There is no denying the universal benefits of mass production in the manufacturing industry.  Assembly lines churning out high quantities of products have become essential to our daily life and societal growth.  Although let us never underestimate the importance of skilled manufacturers and engineers, striving to surpass the expectations of each unique customer.

Best Reasons to Choose Double R Manufacturing

In a world of mass-produced items and big-box stores, there are alternative benefits to choosing a smaller manufacturer with big ideas like Double R Manufacturing based in Ocala, Florida:

  • SKILL: Double R’s workforce has spent hours upon hours in comprehensive training programs to hone the creative skills needed to customize and fine-tune an array of products and equipment of nearly any complexity.
  • TALENT: It takes talent and expertise to do abrasive waterjet cutting, to perform sandblasting techniques, and to apply the perfect powder coating. Double R’s artisans couple talent with high-quality materials to provide superior products and services.
  • CUSTOMIZATION: Through dedicated project management, Double R offers full-service customization. Custom fabrication is the art of making something unique and specific for your needs.  That includes meticulously bending, cutting, assembling, and delivering a limitless selection of colors, styles, and designs.
  • QUALITY: Through exceptional craftsmanship, Double R strives to deliver strong products with both functionality and longevity. Services include built-to-last fencing, gates, stairs, railings, stall doors, signage, shutters, and many other manufactured items.
  • PROBLEM SOLVING: Double R’s specialists can provide solutions that far surpass less-equipped retailers with ill-fitting, flimsy, mass-produced items lacking longevity. Our artisans also have techniques to transform a rusty piece of metal into a work of art.
  • ONE-STOP-SHOP: In addition to working with individuals and corporations on custom projects big and small, Double R is also your source for finding and choosing the best possible materials and manufactured items on the market.

Celebrate Manufacturing Month this October! Double R Manufacturing is ready to surpass your expectations. Call (800) 813-3361 to learn more about our durable products and skilled manufacturing services. 

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Surface preparation by sandblasting

Sandblasting and its amazing benefits deserve to be in the spotlight this September.  Why, you ask? Because in the blink of an eye, the sandblasting department at Double R Manufacturing can give new life to an old piece of equipment or masterfully create a design of your dreams.

Through skillful sandblasting and meticulous workmanship, Double R’s artisans can transform a rusty piece of metal into a shiny new piece of art.  To help everyone understand the sandblasting process and its benefits, here are a few answers to customer questions.

Sandblasting Questions – Asked and Answered

– What is sandblasting?  During sandblasting (a/k/a abrasive blasting), tough surfaces are powerfully cleaned, crafted, or smoothed with a high-speed stream of air and solid particles. Double R’s professionals propel the stream toward a piece to create a desired effect.

– How does it work? First, air and solid particles (i.e., sand, grains, granulated bits) are mixed in the chamber of Double R’s high-quality sandblasting equipment.  Then our skilled artisans point the sandblasting equipment’s nozzle toward the surface of the piece (a sturdy material, such as steel) and forcibly blast that abrasive mixture to clean, craft, or smooth the piece.

– When is sandblasting done? Sandblasting has diverse purposes and is used in many industries.  In addition to cleaning off dirt, rust, corrosion, and contaminates – sandblasting also smooths a rough surface to improve the successfulness of sealants, coatings, or other applications.  Double R’s sandblasting experts can also use this technique to forcibly shape a surface or etch designs.

– Why choose sandblasting? This surface treatment process is suitable for cleaning and giving new life to old pieces or creating an array of new materials and types of equipment. At Double R Manufacturing, we also emphasize the benefits of sandblasting materials for surface coating preparation (such as final powder coating). Double R’s sandblasting techniques help ensure superior surface quality, corrosion prevention, and longevity.

– What can we sandblast?  You name the piece of metal, and Double R Manufacturing’s skilled engineers and craftsmen have the tools and solutions for you. Our sandblasting skills have helped us create a huge selection of entrance gates, barn and stall equipment, accessories, railings, stairs, custom steel wall art, carts, trailers, tool boxes, party grills, shelving, ramps, storage boxes, bars, serving tables, signage, marine products, and more.

Whether we work with an individual or corporation, one piece or thousands, Double R’s sandblasting department loves a challenge.

Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.  We are ready to meet your needs and surpass your expectations. 

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Sandblasting
October is National Manufacturing Month, a time to put a spotlight on the positive impact of manufacturing companies and skilled workers across America. This monthly observance stems from National Manufacturing Day, a day traditionally recognized on the first Friday in October to support and inspire future generations to seek careers in manufacturing.

Double R Manufacturing’s team of skilled engineers and craftsmen are proud to be part of a leading industry in Florida’s economy. Countless hours have gone into a wide-array of training programs to fine-tune machinery operations and sharpen skill-sets. Our talented workforce specializes in manufacturing and custom fabricating products that are built to last.

Manufacturing & Custom Fabrication

We all know that manufacturing is a broad term for making something.  It could be one item or the mass production of items. Custom fabrication, however, is the art of making something unique and specific for your needs. Double R Manufacturing’s custom fabrication and design services include meticulously bending, cutting, assembling, and delivering strong products with both functionality and longevity.

From abrasive water jet cutting of sheet metal to a smooth powder coating – Double R’s craftsmen combine skill with the best possible materials to provide the highest-quality of finished products.  As artisans and problem solvers, we can also use sandblasting techniques to turn a rusty piece of metal into a beautiful work of art. Our skills help us bring products and ideas of nearly any complexity to life.

With 75 years of combined experience in design and fabrication, we are thrilled to celebrate the limitless benefits of high-quality manufacturing. Our unique list of specialty items have included carts, trailers, tool boxes, roof supports, shelving, clothing racks, yard art, wall art, gun and storage boxes, hooks, small bridges, ramps, stairs, railings, bumpers, tables, benches, signage, marine products, and custom BBQs.  Around Ocala and North Central Florida, we are widely known for custom gates, entrances, stall doors, stall breeding stocks, and stall shutters.  The list doesn’t stop there. Double R Manufacturing is ready to surpass your expectations with durable products and equipment to meet your unique needs.

We work with individuals and corporations on projects big and small.  Call Double R Manufacturing today at (800) 813-3361 to learn more about our products and services.