Latest News

Posted on by

In metal fabrication, quality isn’t just a goal—it’s a promise. At Double R Manufacturing, our reputation has been built on consistently delivering components and assemblies that meet or exceed customer expectations. Behind every successful project lies a comprehensive quality control system that ensures precision, reliability, and performance from initial design through final delivery.

The Foundation of Quality: Comprehensive Inspection Processes

Quality control begins before the first cut is made. Our inspection processes start with incoming material verification, ensuring that every piece of raw material meets specified grades, dimensions, and properties. This initial step prevents quality issues from propagating through the fabrication process and ensures that your finished components start with the right foundation.

Throughout the fabrication process, our skilled craftsmen perform in-process inspections at critical stages. Welders check joint preparation and fitup before welding begins. CNC operators verify dimensions after each setup. These checkpoint inspections catch potential issues early, when corrections can be made efficiently without impacting project timelines or costs.

Final inspection represents the culmination of our quality control process. Every completed component undergoes thorough dimensional verification using calibrated measuring instruments. Critical dimensions are checked against specifications, surface finish quality is evaluated, and overall workmanship is assessed to ensure it meets our exacting standards.

Advanced Testing Procedures

Beyond visual and dimensional inspection, many projects require specialized testing procedures to verify performance characteristics and compliance with industry standards. Our testing capabilities include dimensional verification using precision measuring equipment, surface finish analysis to ensure proper texture and smoothness, and fit and function testing for assemblies and moving components.

For welded components, we employ various testing methods to ensure joint integrity. Visual inspection identifies surface defects and proper weld profiles. Dye penetrant testing reveals surface cracks or discontinuities that might not be visible to the naked eye. When required, we coordinate with certified testing laboratories for radiographic inspection, ultrasonic testing, and mechanical property verification.

Material traceability represents another critical aspect of our testing procedures. We maintain detailed records linking finished components back to original material certifications, ensuring complete documentation of material properties and compliance with specified requirements.

Certifications and Standards Compliance

Double R Manufacturing maintains certifications and follows industry standards that demonstrate our commitment to quality and professional excellence. Our quality management system incorporates best practices from recognized industry standards, ensuring consistent processes and continuous improvement.

We understand that different industries have unique quality requirements. Whether your project requires compliance with aerospace standards, medical device regulations, or general manufacturing specifications, our quality control processes can be adapted to meet the specific requirements of your application.

Our certified welders maintain current certifications in various welding processes and positions, ensuring that welded components meet or exceed applicable codes and standards. Regular certification renewals and skills testing ensure that our welding quality remains at the highest level.

Documentation and Traceability

Comprehensive documentation forms a crucial component of our quality control system. Every project receives detailed documentation that includes material certifications, inspection records, test results when applicable, and as-built drawings reflecting any approved modifications made during fabrication.

This documentation serves multiple purposes: it provides verification that specifications have been met, creates a permanent record for future reference or maintenance, and demonstrates compliance with quality requirements. For customers requiring detailed quality documentation, we can provide comprehensive quality packages that include all relevant certifications and test results.

Continuous Improvement Philosophy

Quality control isn’t static—it’s a continuous improvement process. We regularly review our quality metrics, analyze customer feedback, and implement process improvements that enhance both quality and efficiency. This commitment to continuous improvement ensures that our quality control processes evolve with changing technology and customer requirements.

Our team participates in ongoing training to stay current with new inspection techniques, testing procedures, and industry standards. This investment in our people ensures that quality control knowledge and skills continue to advance alongside our technical capabilities.

The Customer Partnership Approach

Quality control is most effective when it’s a collaborative effort between fabricator and customer. We work closely with customers to understand their quality requirements, discuss inspection procedures, and establish clear acceptance criteria before fabrication begins.

This collaborative approach prevents misunderstandings and ensures that our quality control processes align with customer expectations. When questions arise during fabrication, we communicate promptly to resolve issues while maintaining project schedules.

Quality as a Competitive Advantage

In today’s competitive manufacturing environment, quality control represents more than just meeting specifications—it’s a competitive advantage that builds customer loyalty and supports business growth. Our comprehensive quality control system ensures that every component we deliver reflects the precision, craftsmanship, and reliability that defines the Double R Manufacturing brand.

When you choose Double R Manufacturing for your next project, you’re choosing a partner committed to quality excellence. Our proven quality control processes, experienced personnel, and dedication to continuous improvement ensure that your project receives the attention to detail it deserves.

Ready to experience the Double R Manufacturing quality difference? Contact us today to discuss your project requirements and learn how our comprehensive quality control system supports your success.

Posted on by

At Double R Manufacturing, we understand that exceptional fabrication and repair work begins with proper surface preparation. Our professional sandblasting services provide the foundation for successful metal finishing, restoration projects, and surface treatment applications. Whether you’re preparing surfaces for coating, removing years of corrosion, or restoring equipment to like-new condition, sandblasting delivers results that other surface preparation methods simply cannot match.

Understanding the Sandblasting Process

Sandblasting, also known as abrasive blasting, uses high-pressure compressed air to propel abrasive materials against surfaces. This process effectively removes paint, rust, scale, and other surface contaminants while creating the ideal surface profile for subsequent treatments. The controlled abrasive action reaches into surface irregularities and removes even stubborn contaminants that resist other cleaning methods.

At Double R Manufacturing, we utilize various abrasive media depending on the specific requirements of each project, ensuring optimal results while preserving the integrity of the underlying material.

Key Benefits of Professional Sandblasting

Superior Surface Cleaning

Sandblasting provides unmatched cleaning power for removing paint, rust, mill scale, and corrosion from metal surfaces. Unlike chemical stripping or manual cleaning methods, sandblasting reaches every surface contour and removes contaminants completely, ensuring a uniformly clean surface.

This thorough cleaning is essential for applications where surface contamination could compromise the performance of subsequent treatments or coatings.

Optimal Surface Preparation for Coatings

One of the most critical benefits of sandblasting is its ability to create the ideal surface profile for paint and coating adhesion. The controlled abrasive action creates a textured surface that provides excellent mechanical adhesion for primers, paints, and protective coatings.

Proper surface preparation through sandblasting can extend coating life significantly, making it a cost-effective investment in long-term protection and appearance.

Restoration of Equipment and Components

Sandblasting breathes new life into worn equipment, machinery, and metal components. By removing years of accumulated paint, rust, and corrosion, sandblasting reveals the underlying metal condition and prepares surfaces for restoration work.

This process is particularly valuable for vintage equipment restoration, where preserving original components is important, and for industrial equipment where replacement costs far exceed restoration expenses.

Efficient and Economical

Compared to manual cleaning methods or chemical stripping, sandblasting offers superior efficiency and cost-effectiveness. The process removes multiple layers of paint and corrosion quickly, reducing labor time and project costs while delivering superior results.

Environmentally Responsible

Modern sandblasting techniques, when properly managed, offer an environmentally responsible approach to surface cleaning. Unlike chemical stripping methods that generate hazardous waste, sandblasting produces minimal environmental impact when appropriate containment and abrasive recovery systems are used.

Common Sandblasting Applications

Industrial Equipment Restoration

Manufacturing equipment, agricultural machinery, and industrial tools benefit tremendously from professional sandblasting. The process removes built-up grime, paint, and corrosion while preparing surfaces for protective coatings that extend equipment life.

Structural Steel Preparation

Before welding, painting, or galvanizing, structural steel requires proper surface preparation. Sandblasting removes mill scale and surface contamination, ensuring optimal results for subsequent processes.

Automotive and Transportation

Vehicle restoration, equipment refurbishment, and component rebuilding all benefit from sandblasting’s ability to strip old finishes and prepare surfaces for new coatings.

Architectural and Decorative Elements

Metal railings, gates, decorative ironwork, and architectural components can be restored to original beauty through professional sandblasting and refinishing.

Maintenance and Repair Projects

Regular maintenance schedules often include sandblasting to remove corrosion and prepare surfaces for protective coatings, extending the service life of valuable equipment and infrastructure.

Specialized Abrasive Media Selection

Different projects require different abrasive media for optimal results. Our expertise in media selection ensures that each project receives the appropriate treatment:

Steel Grit and Shot: Ideal for aggressive cleaning and surface profiling of steel components Aluminum Oxide: Provides excellent cleaning action while minimizing substrate damage Glass Bead: Perfect for delicate surfaces requiring gentle cleaning action Plastic Media: Used for sensitive substrates or applications requiring paint removal without surface etching Coal Slag: Cost-effective option for heavy-duty industrial cleaning applications

Quality Control and Safety Standards

Professional sandblasting requires proper equipment, techniques, and safety protocols. At Double R Manufacturing, our sandblasting operations adhere to strict quality and safety standards, ensuring consistent results while protecting both our workers and the environment.

Our contained blasting environment allows us to control dust, recover abrasive media, and ensure that all operations meet or exceed industry safety standards.

The Complete Solution: Integrating All Our Services

What truly sets Double R Manufacturing apart is our ability to combine sandblasting with our full range of fabrication and repair services, providing comprehensive solutions that take your project from start to finish.

Seamless Service Integration

Rather than coordinating between multiple contractors, Double R Manufacturing handles every aspect of your project in-house. We can sandblast your components, perform necessary repairs or modifications using our welding and fabrication capabilities, apply precision cuts with our waterjet cutting technology, and finish with appropriate protective coatings.

Custom Fabrication Solutions

When sandblasting reveals that components need replacement or modification, our custom fabrication capabilities allow us to create exact replacements or improved designs. Our waterjet cutting precision ensures perfect fit and function, while our welding expertise handles assembly and installation.

Comprehensive Repair Services

Sandblasting often reveals repair needs that weren’t initially apparent. Our complete metalworking capabilities allow us to address these discoveries immediately, from crack repairs and reinforcement work to complete component rebuilding.

End-to-End Project Management

By combining sandblasting with our other services, we provide complete project management from initial assessment through final delivery. This integrated approach ensures quality control, reduces project timeline, and provides single-source accountability for results.

Cost-Effective Solutions

Working with a single provider for all aspects of your project eliminates markup costs and coordination delays while ensuring compatibility between different processes. Our comprehensive capabilities often reveal cost-saving opportunities that wouldn’t be apparent when working with multiple specialized contractors.

Unlimited Possibilities

At Double R Manufacturing, we’ve learned that no two projects are exactly alike. Whether you’re restoring vintage equipment, maintaining industrial machinery, fabricating custom components, or tackling a complex repair challenge, our combination of sandblasting expertise and comprehensive fabrication capabilities means we can handle virtually anything you can imagine.

Our experienced team approaches each project with creative problem-solving and technical expertise, finding solutions that meet your specific requirements while delivering the quality and reliability that have built our reputation.

Your Vision, Our Expertise

From initial surface preparation through final finishing, Double R Manufacturing provides the complete range of services needed to bring your projects to successful completion. Our sandblasting capabilities serve as the foundation for exceptional results, while our comprehensive fabrication services ensure that we can repair, modify, or create whatever your project demands.

Ready to discover what’s possible when professional sandblasting combines with complete custom fabrication capabilities? Contact Double R Manufacturing today to discuss your project needs and learn how our integrated approach can deliver superior results for your restoration, repair, or custom fabrication challenges.

Whatever you can imagine, we have the expertise and capabilities to make it reality.

Posted on by

In today’s competitive manufacturing landscape, precision and reliability aren’t just advantages—they’re necessities. At Double R Machining, our subsidiary company specializing in CNC machining services, we’ve built our reputation on delivering exceptional quality and dependable results that keep our customers coming back project after project. Whether you’re developing prototypes, producing critical components, or need precision parts manufactured to exact specifications, our CNC machining capabilities provide the accuracy and consistency your projects demand.

The Foundation of Modern Manufacturing

Computer Numerical Control (CNC) machining represents the pinnacle of precision manufacturing technology. By utilizing computer-controlled machine tools, CNC machining eliminates human error while achieving tolerances that would be impossible with manual machining methods. At Double R Machining, our state-of-the-art CNC equipment allows us to consistently produce parts with tolerances measured in thousandths of an inch, ensuring every component meets your exact specifications.

This level of precision is particularly crucial in today’s manufacturing environment, where component compatibility, performance reliability, and quality consistency can make the difference between project success and costly failures.

Prototyping: Bringing Ideas to Life

One of the most valuable applications of CNC machining is in the prototyping process. At Double R Machining, we understand that prototyping is where innovation takes its first tangible form. Our CNC capabilities allow engineers, inventors, and product developers to quickly transform concepts into functional prototypes that can be tested, evaluated, and refined.

Rapid Prototype Development

CNC machining excels in rapid prototyping because it can produce functional parts directly from digital designs without the need for expensive tooling or lengthy setup processes. This means you can have physical prototypes in your hands within days rather than weeks, accelerating your development timeline and allowing for faster iteration cycles.

Material Flexibility for Testing

Prototyping often requires testing with the actual materials intended for production. Our CNC machining capabilities work with a wide range of materials, from aluminum and steel to exotic alloys and engineering plastics, ensuring your prototypes accurately represent the performance characteristics of your final product.

Design Validation and Refinement

CNC-machined prototypes provide the dimensional accuracy and surface finish quality needed for thorough design validation. This precision allows you to identify potential issues, test fit and function, and make necessary refinements before moving to full production.

Production Machining Excellence

Beyond prototyping, Double R Machining serves as a trusted partner for production machining needs across various industries. Our production capabilities are designed to deliver consistent quality whether you need a single precision component or thousands of identical parts.

Custom Component Manufacturing

Many applications require components that simply aren’t available as standard products. Our CNC machining services excel at producing custom components that meet specific dimensional, material, and performance requirements. From one-off specialty parts to custom modifications of existing designs, we have the expertise to deliver solutions that fit your exact needs.

Replacement Parts and Obsolete Component Recreation

When critical equipment fails and replacement parts are no longer available, CNC machining provides the solution. We can reverse-engineer obsolete components and manufacture exact replacements, often improving upon the original design while maintaining full compatibility.

Small to Medium Production Runs

For production quantities that are too small for automated manufacturing but too demanding for manual methods, CNC machining provides the perfect solution. We specialize in small to medium production runs that require precision and consistency without the overhead of large-scale manufacturing processes.

Industries We Serve

Double R Machining’s precision CNC capabilities serve a diverse range of industries, each with unique requirements and demanding standards:

Aerospace and Defense

The aerospace industry demands components that meet stringent specifications and perform reliably under extreme conditions. Our CNC machining capabilities meet the precision and quality standards required for aerospace applications.

Medical Device Manufacturing

Medical device components require exceptional precision and surface finish quality. Our CNC machining services can produce components that meet medical industry standards and regulatory requirements.

Automotive and Transportation

From prototype components for new vehicle designs to custom parts for specialty vehicles, our CNC machining capabilities support the automotive industry’s demanding requirements.

Industrial Equipment and Machinery

Manufacturing equipment and industrial machinery often require custom components or precision replacement parts. Our CNC machining services keep industrial operations running smoothly.

Energy and Oil & Gas

The energy sector requires components that can withstand harsh operating conditions while maintaining precise tolerances. Our CNC machining capabilities meet these demanding requirements.

The Double R Machining Quality Difference

What sets Double R Machining apart in the competitive CNC machining industry is our unwavering commitment to quality and reliability. This commitment is reflected in every aspect of our operation:

Experienced Craftsmen and Programmers

Our team combines traditional machining expertise with modern CNC programming skills. This unique combination ensures that every job benefits from both technical precision and practical manufacturing knowledge.

Advanced Equipment and Technology

We invest in state-of-the-art CNC equipment and regularly update our capabilities to stay at the forefront of machining technology. This commitment to modern equipment ensures we can handle the most demanding projects with confidence.

Rigorous Quality Control

Every component we produce undergoes thorough inspection to verify dimensional accuracy, surface finish quality, and adherence to specifications. Our quality control processes ensure consistent results across all production runs.

Dependable Delivery

In manufacturing, timing is critical. Our reputation for dependable delivery means you can count on us to meet your project deadlines without compromising quality.

Material Expertise

CNC machining success depends heavily on understanding material properties and selecting appropriate cutting strategies for each application. Double R Machining works with an extensive range of materials:

Aluminum Alloys: Excellent for prototyping and production applications requiring strength-to-weight optimization Steel and Stainless Steel: For applications requiring strength, durability, and corrosion resistance Titanium: For aerospace and medical applications demanding high strength and biocompatibility Engineering Plastics: For applications requiring specific material properties or electrical insulation Exotic Alloys: Specialized materials for unique application requirements

Partnership Approach

At Double R Machining, we view every project as a partnership opportunity. We work closely with our customers to understand not just what they need, but why they need it. This understanding allows us to provide valuable input on design optimization, material selection, and manufacturing approaches that can improve both component performance and cost-effectiveness.

Our engineering support extends beyond simple manufacturing to include design for manufacturability recommendations, cost optimization suggestions, and alternative approaches that might better serve your project goals.

Precision You Can Trust

In an industry where precision is measured in thousandths of an inch and quality cannot be compromised, Double R Machining has earned its reputation as a trusted partner for demanding CNC machining projects. Our combination of advanced technology, experienced craftsmen, and unwavering commitment to quality ensures that every component we produce meets the highest standards.

Whether you’re developing the next breakthrough product, need critical replacement components, or require precision parts for demanding applications, Double R Machining provides the expertise, capability, and reliability you need to succeed.

Ready to Experience the Double R Machining Difference?

Discover how precision CNC machining can support your next project. Contact Double R Machining today to discuss your requirements and learn how our commitment to quality and dependability can contribute to your success.

From initial prototyping through full production, we’re ready to be your trusted partner in precision manufacturing.

Posted on by

In the world of custom metal fabrication, precision is everything. At Double R Manufacturing, our advanced waterjet cutting technology enables us to transform your concepts into reality with exceptional accuracy and detail. Whether you’re envisioning intricate decorative elements, complex mechanical components, or unique artistic designs, our waterjet cutting capabilities serve as the foundation for unlimited custom fabrication possibilities.

The Power of Waterjet Cutting Technology

Waterjet cutting represents one of the most versatile and precise cutting methods available in modern fabrication. Using a high-pressure stream of water mixed with abrasive particles, this technology can cut through virtually any material with tolerances as tight as ±0.003 inches. The process generates no heat-affected zone, meaning your materials maintain their structural integrity throughout the cutting process.

What makes waterjet cutting particularly valuable for custom fabrication is its ability to handle complex geometries, intricate patterns, and fine details that would be impossible or extremely difficult to achieve with traditional cutting methods. This precision opens up a world of possibilities for custom projects that require exact specifications and flawless execution.

Unlimited Material Versatility

One of the greatest advantages of waterjet cutting is its ability to work with an extensive range of materials. At Double R Manufacturing, we routinely cut through:

Metals: Steel, stainless steel, aluminum, titanium, brass, copper, and exotic alloys Composites: Carbon fiber, fiberglass, and laminated materials
Stone and Ceramics: Granite, marble, tile, and technical ceramics Plastics and Polymers: Acrylic, polycarbonate, HDPE, and engineering plastics Rubber and Gasket Materials: Various elastomers and sealing compounds

This material versatility means that regardless of your project requirements, we can likely accommodate your specific material needs while maintaining the precision and quality that waterjet cutting provides.

Custom Fabrication Applications

The applications for waterjet cutting in custom fabrication are virtually limitless. Here are some of the ways we help our customers bring their visions to life:

Architectural and Decorative Elements

Waterjet cutting excels at creating stunning architectural features and decorative elements. We can cut intricate patterns, company logos, artistic designs, and custom motifs into metal panels, screens, and facades. The precision of waterjet cutting allows for incredibly detailed work that transforms functional elements into artistic statements.

Replacement Parts and Components

When you need exact replacement parts for machinery, equipment, or vintage items, waterjet cutting provides the precision necessary to create components that fit perfectly. We can work from original parts, technical drawings, or even hand sketches to fabricate replacement components that match original specifications.

Custom Signage and Branding

Corporate signage, business logos, and branding elements benefit tremendously from waterjet cutting precision. We can create dimensional letters, intricate logo cutouts, and custom signage that reflects your brand identity with professional quality and attention to detail.

Prototyping and Product Development

For inventors, engineers, and product developers, waterjet cutting provides an ideal solution for creating prototypes and testing designs. The ability to quickly and accurately cut complex shapes allows for rapid iteration and refinement of product concepts.

Artistic and Sculptural Projects

Artists and designers increasingly turn to waterjet cutting for creating unique sculptural elements, artistic installations, and custom artwork. The technology’s precision allows for the realization of complex artistic visions that would be difficult or impossible to achieve through traditional methods.

The Double R Manufacturing Advantage

What sets Double R Manufacturing apart in the waterjet cutting industry is our comprehensive approach to custom fabrication. We don’t just cut your parts—we provide complete solutions that take your project from concept to completion.

Design Support and Engineering

Our experienced team can work with you to optimize your designs for waterjet cutting, ensuring maximum efficiency and quality while maintaining your creative vision. We can suggest design modifications that improve functionality, reduce material waste, or enhance the final product’s performance.

Complete Fabrication Services

After waterjet cutting, many projects require additional fabrication work such as welding, bending, machining, or assembly. Our complete fabrication capabilities mean we can handle every aspect of your project in-house, ensuring consistency and quality control throughout the process.

Surface Finishing and Treatment

Raw waterjet-cut parts often benefit from additional surface treatments. Our sandblasting capabilities can prepare surfaces for coating, remove scale, or create specific surface textures. We can also provide various finishing options to meet your aesthetic and functional requirements.

Quality Assurance

Every waterjet-cut component undergoes thorough quality inspection to ensure it meets your specifications. Our commitment to precision extends beyond the cutting process to include measurement verification and quality documentation when required.

Industries We Serve

Our waterjet cutting and custom fabrication services support a diverse range of industries:

Manufacturing: Custom tooling, fixtures, and production components Construction: Architectural elements, structural components, and building materials Automotive: Prototype parts, custom modifications, and restoration components Aerospace: Precision components requiring exact tolerances and specifications Art and Design: Sculptural elements, artistic installations, and creative projects Agriculture: Specialized equipment parts and custom farming solutions

From Concept to Completion

At Double R Manufacturing, we understand that every custom fabrication project is unique. Our process begins with understanding your specific requirements, timeline, and budget constraints. We then leverage our waterjet cutting capabilities alongside our complete fabrication services to deliver solutions that exceed your expectations.

Whether you’re working with detailed technical drawings, conceptual sketches, or just an idea that needs development, our team has the expertise to guide your project from initial concept through final delivery.

Precision You Can Count On

In custom fabrication, there’s no room for “close enough.” Our waterjet cutting technology, combined with our commitment to quality and precision, ensures that every component we produce meets exact specifications. This attention to detail translates into better-fitting parts, improved functionality, and successful project outcomes.

Ready to Explore the Possibilities?

The combination of advanced waterjet cutting technology and comprehensive custom fabrication capabilities makes Double R Manufacturing your ideal partner for projects that demand precision, quality, and creative problem-solving.

Contact us today to discuss your custom fabrication needs. Whether you have detailed specifications or just an idea that needs development, our team is ready to help you explore the possibilities and bring your vision to life with the precision and quality that only waterjet cutting can provide.

Posted on by

At Double R Manufacturing, we understand that farming and ranching operations require specialized equipment and infrastructure that can withstand the demanding conditions of agricultural work. Our custom metal fabrication services are designed to meet the unique challenges faced by agricultural professionals, providing durable, practical solutions that enhance efficiency and productivity on your property.

Built for Agricultural Demands

Agricultural equipment and infrastructure face constant exposure to weather, heavy use, and harsh conditions. That’s why our fabrication approach focuses on creating robust solutions using quality materials and proven construction techniques. Whether you’re running a small family farm or managing a large-scale ranching operation, we have the expertise to deliver custom metalwork that performs reliably season after season.

Cattle Guards: Safe and Effective Livestock Management

Cattle guards are essential for maintaining secure boundaries while allowing vehicle access across your property. Our custom-fabricated cattle guards are engineered to handle heavy farm equipment and livestock traffic while providing long-lasting performance.

We design cattle guards to meet your specific requirements, considering factors like expected traffic load, livestock type, and installation location. Our fabrication process ensures proper spacing and structural integrity, giving you peace of mind that your livestock boundaries remain secure while maintaining convenient access for vehicles and equipment.

Custom Feeders and Water Systems

Feeding operations are central to successful livestock management, and standard feeders often don’t meet the specific needs of every operation. Our custom feeder fabrication service allows you to optimize feeding efficiency for your particular livestock and management style.

From hay feeders designed to minimize waste to specialized grain feeders that accommodate different animal sizes, we create feeding solutions that work with your operation rather than against it. We can also fabricate custom water trough systems and feeding barriers that improve organization and reduce maintenance requirements.

Equipment Repair and Modification Services

Farm and ranch equipment represents a significant investment, and when breakdowns occur, quick repairs are essential to keep operations running smoothly. Our fabrication capabilities extend to equipment repair and modification services, helping you extend the life of your existing machinery and adapt it to changing needs.

Whether you need replacement parts for older equipment, structural repairs to damaged implements, or modifications to improve functionality, our team can work with you to develop cost-effective solutions that get you back to work quickly.

Custom Farm Gates and Fencing Solutions

While we’ve previously discussed our entry gate systems, our agricultural gate solutions focus on the practical needs of day-to-day farm operations. We fabricate sturdy field gates, corral gates, and specialized access gates that can handle frequent use by both livestock and heavy equipment.

Our agricultural fencing solutions include custom panels, gates, and specialized barriers designed for livestock management. These installations are built to withstand the pressure and wear that comes with active agricultural use while providing the flexibility needed for efficient farm operations.

Specialized Agricultural Structures

Beyond individual components, we also fabricate larger structural elements for agricultural operations. This includes custom loading chutes, equipment shelters, hay storage solutions, and specialized enclosures for different types of livestock operations.

Our waterjet cutting capabilities allow us to create precise components for ventilation systems, drainage solutions, and custom hardware that integrates seamlessly with your existing infrastructure.

Understanding Your Operation

What sets Double R Manufacturing apart in agricultural fabrication is our commitment to understanding your specific operation. We take time to discuss your challenges, workflow, and long-term goals to ensure our solutions truly serve your needs.

Our local presence means we understand the agricultural community and the seasonal demands that drive farming and ranching operations. This insight helps us recommend solutions that not only solve immediate problems but also support your operation’s efficiency and growth.

Quality That Stands the Test of Time

Agricultural investments need to pay dividends for years to come. Our fabrication processes, material selection, and finishing techniques are all designed with longevity in mind. We use appropriate coatings and treatments to resist corrosion and wear, ensuring your custom fabricated solutions continue performing even under demanding agricultural conditions.

From surface preparation through sandblasting to final protective coatings, every step of our process is geared toward creating metalwork that stands up to the rigors of agricultural use.

Supporting Your Agricultural Success

At Double R Manufacturing, we view ourselves as partners in your agricultural operation’s success. Our custom fabrication services are designed to solve real problems and improve efficiency, helping you focus on what you do best—running a successful farm or ranch.

Whether you need a single custom component or a comprehensive infrastructure upgrade, our team is ready to work with you to develop solutions that meet your needs and budget.

Ready to discuss how custom metal fabrication can improve your agricultural operation? Contact Double R Manufacturing today to explore the possibilities for your farm or ranch.

Posted on by

Entry gates serve as both a functional security element and a statement piece for your property. At Double R Manufacturing, we specialize in creating custom entry gate systems that perfectly balance form and function, providing both enhanced security and aesthetic appeal for residential properties, horse farms, and gated communities.

Custom Fabrication for Distinctive Entry Gates

Your entry gate makes the first impression of your property. Our skilled craftsmen at Double R Manufacturing can design and fabricate gates that reflect your personal style and complement your property’s architecture. Whether you prefer ornate wrought iron designs, contemporary metal patterns, or rustic ranch-style gates, our custom fabrication capabilities allow us to bring your vision to life.

Using our advanced waterjet cutting technology, we can incorporate precise designs, logos, or motifs into your gate that make it uniquely yours. From elegant scrollwork to ranch brands or family crests, the possibilities are limited only by your imagination.

Comprehensive Access Control Solutions

A beautiful gate is just the beginning. What sets Double R Manufacturing apart is our complete approach to entry gate systems. We don’t just build the gate—we handle every aspect of installation, including:

  • Electronic access control systems
  • Keypad entry options
  • Remote control access
  • Smartphone integration
  • Intercom and camera systems
  • Automatic gate operators

This turnkey approach means you don’t need to coordinate between multiple contractors. Our team handles everything from initial design to final programming of your access system.

Solutions for Every Property Type

Horse Farms and Ranches

For equestrian properties, we understand the unique requirements of managing both security and accessibility. Our gates can accommodate wide farm entrances while maintaining security and incorporating farm branding elements that complement your property.

Gated Communities

Residential developments benefit from our durable, low-maintenance gate systems that can handle high traffic volumes while providing reliable security. We can integrate with community management software and provide multiple access options for residents and visitors.

Private Residences

For individual homeowners, our custom gates elevate curb appeal while providing peace of mind. From simple driveway gates to elaborate entrance systems, we scale our solutions to fit your property and security needs.

The Double R Difference

What truly sets Double R Manufacturing apart is our comprehensive approach. By handling every aspect of your entry gate system in-house—from design and fabrication to installation and access control—we ensure seamless integration and accountability throughout the process.

Our background in custom metal fabrication, sandblasting, and precision cutting means we can create truly unique entry solutions that stand the test of time.

Ready to enhance your property’s security and curb appeal? Contact Double R Manufacturing today to discuss your custom entry gate system.

Posted on by

When it comes to building the perfect barn for your horses, every detail matters—especially when it comes to ventilation, safety, and durability. One of the most overlooked yet essential components of a well-designed barn is stall shutters. At Double R Manufacturing, we specialize in custom stall shutter design, fabrication, and installation, ensuring that horse owners across Ocala, Florida—the Horse Capital of the World—get the best in both functionality and aesthetics.

Why Stall Shutters Matter

Stall shutters are more than just a finishing touch for your barn—they play a crucial role in horse comfort, ventilation, security, and overall barn efficiency. The benefits of well-designed stall shutters include:

  • Protection from Harsh Weather – Keeps rain, wind, and excessive sunlight from entering stalls while still allowing airflow.

  • Improved Ventilation – Allows for controlled airflow, reducing moisture buildup and keeping stalls fresh.

  • Enhanced Security – Prevents unwanted access while keeping horses safely enclosed.

  • Aesthetic Appeal – Adds a polished and professional look to any barn.

Custom Stall Shutters by Double R Manufacturing

Unlike mass-produced stall shutters, our shutters are built to meet the specific needs of each barn and horse owner. Whether you’re designing a new barn from the ground up or upgrading an existing one, Double R Manufacturing offers fully customized solutions that blend strength, style, and practicality.

Precision Fabrication & Durable Materials

We use only the highest-quality materials to ensure your stall shutters stand up to daily barn life and Florida’s unpredictable weather. Our fabrication process includes:

  • Steel & Aluminum Construction – For unmatched strength and longevity.

  • Powder Coating Finishes – Protects against rust, corrosion, and wear.

  • Custom Sizing & Design – Every barn is different, and we ensure the perfect fit for your stall openings.

  • Easy-Operation Mechanisms – From swing shutters to sliding or louvered designs, we make sure they function smoothly.

Designed for Horse Owners, Built to Last

We understand that horse owners need reliable, low-maintenance solutions. That’s why our stall shutters are designed for easy operation and long-term performance with minimal upkeep. Whether you need:

  • Swing-Out Stall Shutters for easy access and ventilation.

  • Louvered Shutters to control airflow while maintaining visibility.

  • Fully Enclosed Shutters for maximum protection from the elements.

We can customize the design to match the aesthetics of your barn, ensuring a seamless and professional look that complements your facility.

Trusted by Horse Owners Throughout Ocala and Beyond

With decades of experience serving Ocala’s elite equestrian community, Double R Manufacturing has earned a reputation for precision craftsmanship and exceptional service. We’ve worked with private farms, training facilities, equestrian estates, and large-scale breeding operations, delivering stall shutters that stand the test of time.

Full-Service Installation

Not only do we design and fabricate your stall shutters—we also provide professional installation to ensure a perfect, secure fit. Our team works efficiently to minimize disruption to your barn operations while ensuring flawless results.

Upgrade Your Barn with Custom Stall Shutters

Whether you’re building a new barn or improving an existing one, custom stall shutters from Double R Manufacturing offer the perfect combination of style, durability, and functionality.

Contact us today to discuss your project and see how we can enhance your barn with expertly crafted stall shutters designed to meet your exact needs.

Posted on by

When it comes to enhancing the functionality and aesthetics of a home or business, custom stairs and railings make a striking difference. Whether you need a sleek, modern staircase for a commercial building or a handcrafted, rustic railing for a residential property, Double R Manufacturing in Ocala, Florida, has the expertise to bring your vision to life.

Why Choose Custom Stairs and Railings?

Off-the-shelf stairs and railings may serve their purpose, but they lack the personality, durability, and precise craftsmanship of custom-built designs. Custom stairs and railings offer:

  • Unique Aesthetics – Tailored to match your architectural style, whether modern, industrial, rustic, or traditional.
  • Unmatched Durability – Built with high-quality materials, ensuring long-lasting strength and safety.
  • Perfect Fit & Function – Designed to your exact specifications to maximize space and complement your environment.

Precision Craftsmanship at Double R Manufacturing

With over 30 years of expertise in metal fabrication, Double R Manufacturing goes beyond standard solutions to create one-of-a-kind staircases and railing systems. Our skilled craftsmen work with a variety of materials, including:

  • Steel – Ideal for contemporary and industrial designs, offering strength and durability.
  • Aluminum – Lightweight and corrosion-resistant, perfect for outdoor or coastal environments.
  • Stainless Steel – Provides a sleek, high-end look with superior longevity.
  • Wrought Iron – Timeless and elegant, ideal for custom decorative railings.
  • Wood & Metal Combinations – A blend of warmth and modern style, often used in high-end residences and businesses.

From Concept to Completion

What sets Double R Manufacturing apart is our full-service approach. We don’t just fabricate—we design, build, and install. Our process ensures that every detail meets your vision:

  • Design Consultation – We collaborate with you to understand your space, aesthetic, and functional needs.
  • Custom Fabrication – Using cutting-edge CNC machining, waterjet cutting, and expert welding, we craft each component with precision.
  • Finishing Touches – Whether you prefer sandblasted textures, custom powder coatings, or hand-forged details, we tailor every finish to your style.
  • Professional Installation – Our team ensures a seamless, secure, and efficient installation at your location.

Residential & Commercial Applications

Double R Manufacturing specializes in creating stunning and functional stair and railing solutions for a variety of settings, including:

  • Luxury Homes & Custom-Built Residences – Statement staircases, artistic railings, and seamless indoor/outdoor transitions.
  • Commercial Buildings – Modern, industrial-style staircases for office spaces, hotels, and retail establishments.
  • Equestrian & Barn Structures – Custom fabricated railings for safety, functionality, and aesthetic appeal.
  • Outdoor Spaces – Weather-resistant balcony railings, poolside barriers, and stylish deck enclosures.

Why Double R Manufacturing Stands Out

Unlike many fabrication shops, Double R Manufacturing is a true full-service operation. We don’t just assemble parts—we craft unique, precision-engineered solutions from concept to installation. Our ability to handle custom projects of any scale makes us a rare gem in the industry.

Whether you’re looking to upgrade a commercial property with a bold metal staircase or add a touch of elegance to your home with handcrafted railings, Double R Manufacturing delivers superior craftsmanship that lasts a lifetime.

Let’s Build Something Extraordinary

If you’re ready to transform your space with custom stairs and railings, contact Double R Manufacturing today. Let us bring your vision to life with quality, creativity, and precision that few in the industry can match.

Posted on by

Custom Stall Doors - Ocala

Nestled in the heart of Ocala, Florida—the Horse Capital of the World—Double R Manufacturing has earned a reputation as the go-to provider for custom barn and stall equipment. Serving a discerning clientele of horse breeders, equestrian enthusiasts, and farm owners, our company combines craftsmanship, innovation, and unmatched attention to detail to create solutions tailored to your specific needs.

Why Custom Barn and Stall Equipment Matters

For horse owners, the right barn and stall setup isn’t just about aesthetics; it’s about functionality, safety, and ensuring the comfort of your prized animals. Whether you manage a breeding facility, a training center, or a private stable, custom equipment allows you to:

  • Enhance Durability: High-quality materials ensure that your equipment stands up to daily wear and tear.
  • Improve Safety: Thoughtfully designed stalls and hardware minimize the risk of injury to horses and handlers.
  • Showcase Your Style: Custom designs reflect your unique preferences, blending seamlessly with your barn’s architecture.
  • Boost Efficiency: Tailored solutions streamline your daily operations, saving you time and effort.

Customized Barn and Stall Equipment We Offer

At Double R Manufacturing, we specialize in creating equipment that perfectly balances form and function. Some of our most popular custom offerings include:

  1. Stall Doors • Sliding or hinged designs available to suit your barn layout. • Ornamental elements and durable finishes to match your style.
  2. Window Grills • Custom-fitted grills for enhanced ventilation and visibility. • Designed for both security and aesthetic appeal.
  3. Dutch Doors • A classic feature that adds versatility and charm to any barn. • Heavy-duty construction ensures long-lasting performance.
  4. Stall Fronts • Unique, customizable designs for an elegant and practical finish. • High-quality materials that ensure durability and safety.
  5. Shutters • Functional and stylish shutters to protect against weather while enhancing ventilation. • Designed to complement your barn’s architecture.
  6. End Wall Doors • Built to withstand the elements while maintaining ease of use. • Custom sizing and finishes available for a perfect fit.
  7. Hardware • From latches to hinges, we provide durable hardware designed for heavy use. • Corrosion-resistant options ensure lasting performance in any environment.

The Double R Manufacturing Difference

What sets Double R Manufacturing apart is our commitment to excellence and personalization. Located in Ocala, our team understands the unique needs of the equestrian community. We work closely with our clients to design and fabricate equipment that not only meets but exceeds expectations.

Our process involves:

  • Consultation: We listen to your needs and preferences to create a vision for your project.
  • Design: Our skilled team develops detailed designs, incorporating your input every step of the way.
  • Fabrication: Using state-of-the-art equipment, including CNC machining and waterjet cutting, we bring your designs to life with precision and care.
  • Finishing Touches: From powder coating to sandblasting, we ensure your equipment is as durable as it is beautiful.

Invest in Your Facility

Whether you’re building a new barn or upgrading an existing one, Double R Manufacturing is your partner in creating a space that reflects your dedication to excellence. With our custom barn and stall equipment, you can enhance the functionality, safety, and style of your equestrian facility.

Ready to transform your barn? Contact Double R Manufacturing today to discuss your custom barn and stall equipment needs. Let’s create something extraordinary together.

Posted on by

When it comes to protecting and enhancing metal surfaces, powder coating is a process that offers unmatched durability, aesthetics, and environmental benefits. For decades, Double R Manufacturing has been the go-to provider for powder coating in Ocala, Central Florida, The Villages, and beyond. With a legacy built on quality and expertise, their services extend from local residential projects to large-scale commercial jobs across the United States. Let’s explore what powder coating is, why it’s essential, and how Double R Manufacturing delivers exceptional results.

What Is Powder Coating?

Powder coating is a finishing process in which a dry powder, made of finely ground pigment and resin particles, is electrostatically applied to a metal surface. The coated object is then heated in a curing oven, causing the powder to melt and form a smooth, uniform layer. This layer provides a tough, long-lasting finish that resists chipping, scratching, fading, and corrosion.

Unlike traditional liquid paints, powder coating contains no solvents and emits minimal volatile organic compounds (VOCs), making it an environmentally friendly option. It’s available in a wide range of colors, textures, and finishes, from glossy to matte and smooth to textured, ensuring customization for any project.

Why Do Customers Need Powder Coating?

Powder coating isn’t just about aesthetics—it’s a crucial step in protecting metal products from wear and tear. Here are a few reasons why powder coating is the preferred choice for many customers:

  • Durability: Powder coating provides a tough, weather-resistant finish that can withstand the harshest conditions, from heavy rain to intense heat. This makes it ideal for outdoor applications like gates, railings, and furniture.
  • Corrosion Resistance: For metal surfaces exposed to moisture, powder coating acts as a barrier against rust and corrosion, extending the lifespan of the product.
  • Cost-Effectiveness: While the upfront cost may be higher than traditional paint, the long-term durability and reduced maintenance needs make powder coating a more economical choice.
  • Aesthetic Appeal: Powder coating offers a polished, high-quality look that can be tailored to meet any design preference. Its consistency and vibrancy make it a favorite for both commercial and residential projects.
  • Eco-Friendly: With no harmful solvents and minimal waste during the application process, powder coating is a sustainable option that aligns with modern environmental standards.

Why Choose Double R Manufacturing for Powder Coating?

Double R Manufacturing has been a trusted name in custom metal fabrication and finishing for over three decades. Their powder coating services are no exception, combining state-of-the-art technology with the expertise of a management team boasting over 80 years of combined experience. Here’s what sets them apart:

  • Versatility Across Projects: Whether you need a custom backyard grill, a sleek piece of furniture, or large-scale commercial signage, Double R Manufacturing’s powder coating services can handle jobs of any size or complexity.
  • Commitment to Quality: Every project is treated with meticulous attention to detail, ensuring a flawless finish that meets the highest industry standards.
  • Broad Service Area: While they are rooted in Central Florida, their reputation for excellence has enabled them to serve clients nationwide, offering the same level of personalized service no matter the location.
  • Customer-Centric Approach: Much of their business comes from word-of-mouth referrals, a testament to the satisfaction of their diverse customer base. From large corporations to local homeowners, they prioritize understanding and meeting the unique needs of every client.

Experience the Double R Manufacturing Difference

Powder coating is an investment in the longevity and appearance of your metal projects, and with Double R Manufacturing, you’re guaranteed results that exceed expectations. Their decades of experience, cutting-edge equipment, and commitment to customer satisfaction make them the premier choice for powder coating services in Ocala, The Villages, and beyond.

Ready to protect and enhance your metal products? Contact Double R Manufacturing today to learn more about their powder coating services and discover why they’re the trusted choice for clients nationwide.