Custom Waterjet Cutting

At Double R Manufacturing, we pride ourselves on offering cutting-edge fabrication techniques that deliver precision and versatility. One of our standout services is waterjet cutting, a method that has revolutionized the way materials are cut in modern manufacturing. Whether you’re looking for custom signs, furniture, or solutions for commercial and personal projects, waterjet cutting provides the flexibility and accuracy to bring your vision to life.

How Does Waterjet Cutting Work?

Waterjet cutting is an innovative process that uses a high-pressure stream of water, often mixed with an abrasive substance, to slice through a wide variety of materials. The water is pressurized to levels as high as 60,000 psi, which allows it to penetrate and cut through dense materials such as metal, stone, glass, and even composites. This method is non-thermal, meaning it doesn’t generate heat during the cutting process, making it ideal for materials that are sensitive to high temperatures.

Why Waterjet Cutting is So Precise

Waterjet cutting is known for its exceptional precision. With the ability to make cuts within a tolerance of less than a millimeter, this technology is perfect for applications where accuracy is critical. The cutting stream is incredibly fine, allowing for intricate shapes and designs to be created with sharp detail, whether it’s a decorative pattern on a piece of furniture or a customized sign for your business.

Unlike other methods such as laser cutting, waterjet cutting leaves no heat-affected zones, meaning there is no warping, cracking, or distortion on the edges of your cut. This results in smoother, cleaner edges, which is why it’s widely used for detailed and complex work that requires a flawless finish.

What Can We Cut at Double R Manufacturing?

At Double R Manufacturing, our waterjet cutting capabilities are nearly limitless. We can cut through a variety of materials, including:

  • Metals (stainless steel, aluminum, copper, etc.)
  • Glass
  • Stone
  • Ceramics
  • Rubber
  • Composites
  • And more!

Our waterjet cutting service is ideal for a range of applications, including:

  • Custom Signs: Need a personalized sign for your home or business? Our waterjet cutting can bring any design to life, no matter how intricate.
  • Furniture: We create custom pieces of furniture that are both functional and artistic. Waterjet cutting allows for unique shapes and styles, perfect for bespoke projects.
  • Commercial and Industrial Solutions: From architectural details to precision-cut components, our waterjet cutting can meet the needs of large-scale projects without sacrificing quality.

Why Choose Double R Manufacturing for Waterjet Cutting?

With over 30 years of experience, Double R Manufacturing has built a reputation for delivering high-quality, custom metal fabrication solutions. Our waterjet cutting service is an extension of our commitment to precision, innovation, and customer satisfaction. We can handle projects of any size, ensuring that your final product meets the highest standards.

Whether you’re a business looking for a large-scale commercial application or an individual seeking a custom-made piece for your home, we’re here to help. Our team works closely with you to understand your needs and deliver exactly what you’re looking for, down to the smallest detail.

Custom Fabricated Entry Gates

At Double R Manufacturing, we believe that first impressions matter. One of the most striking ways to elevate the look and feel of any property—whether residential or commercial—is through a beautifully crafted custom gate entrance. Not only does it serve as a protective barrier, but it also becomes the defining feature that sets the tone for your property.

For over 30 years, we’ve been helping property owners across Central Florida to make that first impression unforgettable, thanks to our custom metal fabrication, powder coating, and water jet cutting capabilities.

Why Choose a Custom Gate Entrance?

Each property is unique, and your gate should reflect that. Our team can fabricate a fully customized entrance that speaks to the character of your property, incorporating logos, names, or personalized designs. Whether it’s a residential estate or a high-traffic commercial property, our gate entrances are engineered to be both functional and visually striking.

What sets Double R apart is our ability to incorporate intricate custom signage directly into your gate’s design. Using advanced water jet cutting, we can create crisp, detailed logos and verbiage that align with your personal or business brand. These custom elements can be seamlessly attached to your gate or even mounted on exterior walls as part of the overall design.

Our Process: From Vision to Reality

At Double R Manufacturing, our process starts with you. We work closely with our clients to understand their vision, then use cutting-edge equipment to bring that vision to life. Our CNC machining equipment ensures precision, while our powder coating services give your gate a durable, long-lasting finish that resists the elements. Whether you’re after a sleek modern look or a more traditional aesthetic, our team has the expertise to craft it.

Once installed, your custom gate entrance does more than just provide security—it becomes a statement piece. Imagine your family name or company logo elegantly displayed as guests or clients approach your property. It’s a powerful way to reinforce your identity while adding curb appeal and value.

Our Reputation

When you choose Double R Manufacturing, you’re not just choosing high-quality craftsmanship. You’re choosing a company with an impeccable reputation built over three decades. We take pride in every detail of our work, ensuring that your custom gate entrance not only meets but exceeds your expectations.

The Double R Manufacturing Difference

What truly makes us stand out is our commitment to customization. No two projects are alike, and we thrive on bringing your unique ideas to life. Whether you’re looking for a gorgeous entrance gate, custom signage, or even both, we have the skills, experience, and equipment to deliver superior results every time.

Let us help you transform your property’s entrance into a true work of art. Get in touch with us today to discuss your custom gate and signage needs!

At Double R Manufacturing, we take pride in offering a wide range of specialized services to meet your unique project needs. Whether it’s sandblasting, waterjet cutting, powder coating, or custom metal fabrication, our team is equipped to deliver high-quality results. Among our diverse capabilities, one service stands out for its precision, versatility, and efficiency—our CNC machining from our sister company Double R Machining.

What is CNC Machining?

CNC (Computer Numerical Control) machining is a manufacturing process where pre-programmed software dictates the movement of factory tools and machinery. This technology allows us to produce highly accurate, complex parts from various materials, including metals and plastics, with exceptional consistency. At Double R Manufacturing, our CNC machining services are tailored to deliver custom prototypes and production parts that meet your exact specifications.

Why Choose Double R Manufacturing for CNC Machining?

  • Custom Prototypes and Production Parts:
    Whether you need a single prototype or a full production run, our CNC machining capabilities are up to the task. We work closely with our clients to understand their design requirements, ensuring that every part we produce meets their exact needs. Our advanced CNC machines can handle intricate designs and tight tolerances, making them ideal for projects that demand precision.
  • Versatility in Materials:
    One of the key advantages of our CNC machining services is the ability to work with a wide range of materials. From robust metals like aluminum, steel, and titanium to various types of plastics, we have the expertise to machine parts from virtually any material. This versatility allows us to cater to different industries, including automotive, aerospace, medical, and more.
  • Advanced Technology for Superior Results:
    At Double R Manufacturing, we invest in the latest CNC technology to ensure our clients receive the best possible results. Our state-of-the-art machines are equipped with high-speed spindles and multi-axis capabilities, allowing us to create complex geometries with exceptional accuracy. This technology, combined with our skilled technicians, ensures that every part we produce meets the highest standards of quality.
  • Streamlined Production Process:
    Efficiency is key in today’s fast-paced manufacturing environment. Our CNC machining services are designed to optimize the production process, reducing lead times without compromising on quality. Whether you need a quick turnaround on a prototype or a steady supply of production parts, we have the capacity and expertise to deliver on time.
  • Commitment to Customer Satisfaction:
    At Double R Manufacturing, our clients are at the heart of everything we do. We understand that every project is unique, and we’re dedicated to providing personalized service to ensure your satisfaction. From the initial consultation to the final delivery, we work closely with you to ensure that your project is completed to your specifications, on time, and within budget.

Applications of Our CNC Machining Services

Our CNC machining services are ideal for a variety of applications, including:

  • Custom Prototypes: Perfect for testing and refining your designs before full-scale production.
  • Production Parts: Whether you need small or large quantities, we can produce consistent, high-quality parts.
  • Complex Components: Our CNC machines can handle intricate designs with tight tolerances, making them ideal for industries like aerospace and medical.
  • Replacement Parts: We can create custom replacement parts that match or exceed the quality of the originals.

Partner with Double R Machining

When you choose Double R Machining for your CNC machining needs, you’re partnering with a team that’s committed to quality, precision, and customer satisfaction. Whether you need a one-off prototype or a full production run, we have the capabilities and expertise to bring your vision to life.

Contact us today to learn more about our CNC machining services or to discuss your next project. Let’s turn your ideas into reality with the precision and quality that only Double R Manufacturing can provide. For more information, visit our machining website.

In celebration of National Picnic Month, Americans are gathering for picture-perfect meals at picnic tables across the nation. With a little customization, you could also be enjoying the perfect outdoor experiences with custom-built pieces for homes, ranches, parks, or businesses.

At Double R Manufacturing, our experts construct tables and benches with accents and features to match personal tastes or business branding. Imagine your possibilities for any size, color, feature, or number of matching tables.

Customizing Outdoor Furniture and Seating Styles

  • First, Double R’s designers will customize the perfect picnic tables for your indoor or outdoor settings. Outdoor furniture options include dining tables as well as benches. Simply tell us to start designing your preferred sizes and specifications.
  • Next, there is a world of outdoor furniture designs beyond the boring bare-wood seating styles. Intricate customizations with logos, monograms, graphics, or ornate accents can be included to make your tables, benches, and seating areas totally unique.
  • As a creative example, you may want a metal-and-wood picnic table engraved with a family name or perhaps several sets of sturdy metal tables for seating guests at your restaurant.
  • Add durability using only the highest quality metal and wooden creations. Double R’s products reign superior with fully welded parts and beautiful finishes.
  • How about weatherproof powder coatings? Double R offers countless colors and styles, from a slick color coating for your picnic table to a rustic finish for your outdoor furniture.

Table Manufacturing and Custom Products
Whether manufacturing custom products for a large restaurant chain or for an individual homeowner, Double R’s team will work to create the perfect pieces. We have the skills to meet any number of special requests in table manufacturing.

Speaking of skills, our advanced processes and specialties include sandblasting, waterjet cutting, welding, and machining to create the sturdiest pieces. Additionally, our fabrication and assembly processes ensure the delivery of only the most sturdy and durable custom products.

In addition to picnic tables, ask us about bars, benches, serving tables, custom BBQs, smokers, trailers, carts, and more to make your picnics extra special. We may be able to offer rapid turnaround times to meet your custom manufacturing goals for single or multi-piece projects.  View our gallery of indoor and outdoor seating, serving tables, picnic tables, bars, and benches at: https://doublermfg.com/gallery/tables-bars-and-benches/.

Double R Manufacturing is ready to surpass your expectations in customizing durable products, furniture, and equipment for homes and businesses.  Call us today at (800) 813-3361.

Weatherproofing matters when it comes to outdoor metal items. Understanding how products are built can help you determine how long they will last outdoors.

Double R Manufacturing and Double R Machining are based in Ocala, Florida. We are no strangers to brutal heat and stormy weather. That is why our skilled experts put an emphasis on durability. In fact, it is a driving force of how we build and manufacture items.

Custom Design and Manufactured Metal Products

In terms of custom design, Double R’s team creates everything from one-of-a-kind outdoor metal items to specialty parts for mass production.  Setting us apart from other manufacturers are our skills in using the highest quality of metals, steel, aluminum, and other materials.

At Double R, our skilled experts specialize in array of processes for manufactured metal products for outdoors and indoors. Precisely choosing the right techniques for a job is how custom manufacturers ensure the perfect fit and assembly for longevity and functionality.

To name a few, the most important building specialties include metal fabrication, welding, CNC machining, manual machining, sandblasting, and waterjet cutting.

Whether we are designing metal-and-wood furniture for a restaurant, barn accessories, or a large entrance gate for a sprawling property – all items are built to last.

Solutions for Weatherproofing and Protecting Manufactured Items

Weatherproofing outdoor products and equipment is important for homeowners, businessowners, property managers, and ranchers alike. Outdoor metal items need protecting from wind, rain, and other conditions.

Of course, specifications for size and customized features are the focus of projects. What our customers also appreciate is how Double R’s designers also offer limitless solutions for rust-proof finishes in thousands of color options.

Double R takes every step necessary for protecting manufactured items with rust-inhibiting powder coatings. From small metal parts to extensive fencing and tall stairways, each project is customized and weatherproofed for long-lasting durability.

As for special requests, Double R’s artisans have wowed customers with outdoor metal tables, bars, benches, cabinets, trailers, cards, storage boxes, and signage.  Our superior service list also includes security gates, stairs, fences, railings, shutters, barn equipment, and an array of other items for outdoor settings.

Double R is prepared to manufacture, assemble, and deliver your outdoor metal items ready to handle rough weather. Contact Double R Manufacturing at (800) 813-3361.

Customized Trailers

Add sizzle to your summer with custom trailers built for grills, barbeques, smokers, and more.  Just in time for National Barbecue Month, Double R Manufacturing is customizing truck trailers, pull-behind pits, and BBQ carts to match your tastes.

Whether you need extra storage, prep areas, or just some rolling convenience for going the distance – there are endless summer options for new trailer designs.

Specialty Trailers, Repairs, and Customizations

As manufacturers of specialty trailers, Double R’s skilled engineers offer a wide variety of services for trailer repairs and customizations. From axels and bearings to accents and accessories, Double R’s one-stop-shop will equip you for hitting the road.

Additionally, Double R’s services for specialty trailers include commercial, utility, cargo, boat, or campers. If you have a major-brand trailer in need of repairs, or if you would like help with truck conversions and custom fabrication – Double R’s experts have solutions to keep your summer plans on track.

View our gallery of truck trailers and truck conversions here.

Trailer Fabrication for Custom Smokers and BBQ Grills

Summer is the season for outdoor events. We often see an uptick in requests for trailer fabrication this time of year, especially for custom smokers and BBQ grills. Double R’s team understands that commercial vendors need to haul smokers to events across the nation. Also, we know grill masters are ready to fire up those grills for reunions and celebrations.

Of course, for the ultimate in functionality, Double R’s manufacturers offer custom trailer fabrication for all your needs and size specifications. From concept to delivery, our processes may include custom designs, welding, sandblasting, and assembling.

Style is also a top priority. The hottest trends include special features, logos, accents, and branding for custom smokers, BBQ grills, trailers, carts, and more.  Choose any color of powder coating to prevent rust and to reduce wear-and-tear.

To start the process, customers may vocalize a vision, supply a CAD file, or offer example images for their design preferences. Others leave it all to Double R’s creative designers.

Double R Manufacturing can help create masterpieces for caterers traveling across the nation as well as those simply wanting to show off at neighborhood cookouts.

View our BBQ gallery here.

Contact Double R Manufacturing for your custom projects. Call us today at (800) 813-3361. 

Skilled workers and experts in welding services are recognizing National Welding Month. Individuals outside the industry, however, also have great reasons to celebrate the value of highly trained welders.

At Double R Manufacturing and Double R Machining, our Florida-based experts excel in creating unique products. Everyone from homeowners and businessowners to farmers and ranchers choose welding professionals for superior products, customized parts, and durable equipment.

Welders with Expertise in Machining and Metal Fabrication

Welders have expertise in transforming steel, aluminum, and other materials. Many metal fabrication processes require their artful skills and welding techniques.

Currently, there are growing demands for skilled welders with certifications and hands-on experience in fusing metal pieces for repairs, installations, and creation of unique products. This demand adds to the value of U.S. welders with expertise in different welding methods.

At manufacturing facilities and CNC machine shops, you will find certified welders using tools and techniques far beyond blowtorching.  Specializations expand to shearing, cutting, bending, folding, stamping, pressing, beading, sandblasting, and machining services.

Uniquely, Double R Machining’s experts also specialize in Aluminum GTAW (TIG). Ask our welders about GMAW, FCAW, and GTAW welding on steel and stainless. MIG and TIG services are also available for steel, aluminum, and stainless.

Customized Metal Pieces and Built-to-Last Products

Flimsy items from low-quality assembly lines cannot compare to the built-to-last products crafted by the professional welders at Double R’s facilities. Fully welded entrance gates, fences, railings, stairs, barn equipment, trailers, and other items require the skill of trained experts and the precision of high-end tools.

Double R’s experts use state-of-the-art technologies to program and create designs to meet unique specifications. The possibilities are limitless for prototypes or large-scale projects with high-quality runs and custom assembly.

As always, our manufacturing and welding services are customizable.  Metal pieces, products, and equipment are welded according to unique specifications. This ensures the perfect fit and long-lasting functionality at homes, farms, ranches, facilities, businesses, and campuses.

Double R’s welding services are available for large and small projects across the nation. Contact our experts at (800) 813-3361 to learn more.

Spring is a perfect time to start projects for custom metal products. Ideas bloom with new ways to update your homes, businesses, farms, and facilities. The experts at Double R Manufacturing and Double R Machining are answering spring’s call to create everything from outdoor furniture to grand entrance gates and customized equipment.

Special Requests for Manufacturing and Machining
Whether we work with a homeowner or a large organization, it is our passion to meet your special requests in manufacturing. Double R’s skills in sandblasting, waterjet cutting, welding, and machining allows us to customize an array of durable items.

Daily, at our manufacturing facilities and our CNC Machine shop in Florida, Double R’s experts are customizing the sturdiest products. We make pieces from high-quality metals, steel, aluminum, and other materials. Special orders for custom metal products include:

  • Specialty Trailers and Truck Conversions: Double R’s team is nationally known for specialty trailers, custom truck conversions, and metal products. Ask about fabrication and special requests for commercial, utility, cargo, boat, camper, BBQ, and more for spring.
  • Custom Grills and BBQs: Customers love adding high-quality features, logos, accents, and personalization to grills, smokers, BBQs, and metal products. Whether for tailgating or serving customers, Double R customizes to match your style and tastes.
  • Indoor and Outdoor Furniture: Business and residential customers come to Double R with special requests for indoor and outdoor furniture, picnic tables, dining tables, custom-made bars, cabinets, and benches made of wood and metal.
  • Manufactured Gates: Double R custom designs metal products and manufactures high-quality entrance gates and exits. We customize fully welded gates of all sizes and styles. Manufactured gates offer functionality, security, and accessibility features of your choice.
  • Custom Stairs and Railings: Through custom fabrication, stairs and railings can provide both safety and aesthetic value for homes, businesses, and industrial settings. Double R’s manufacturing expertise allows us to build any size, diameter, or degree of steps.
  • Barn Equipment and Accessories: From sprawling ranches to family farms, Double R specializes in serving the equine community and farmers. We customize rust-proof metal products, stalls, doors, window bars, accessories, and barn equipment.

Double R is springing to action to fulfill custom manufacturing orders and machining requests for customers across the U.S. this spring and throughout the year. Ask us about rapid turnaround times to meet your goals for a one-of-a-kind piece or large projects for mass-produced items.

Double R’s highly trained experts are prepared to surpass your expectations with high-quality metal products, equipment, and services. Call us today at (800) 813-3361 to learn more.

 

Getting people’s attention takes effort in today’s busy world, and custom signs are one of the best ways to turn heads. You can show off your business with branded signage, or you may guide people with property markers. Here is how Double R’s manufacturing and machining experts create signs for all your interior and exterior needs.

Customized Signs, Markers, and Banners
As for materials and design, Double R has you covered with a wide selection for all types of large signs, small markers, and banners.  Choose items custom made from metals, steel, stone, glass, wood, nylon, or other materials depending on your needs and signage location.

Of course, there is no better way to show off than with a unique design for your customized signs. Special color schemes, business branding, logos, images, patterns, names, and monograms can all be added to create custom signs.

Whether a metal-and-wood barn sign with your favorite horse’s name, or a logo-inspired banner design for a start-up business – Double R has the tools and design skills to create your customized signs.

Showcases, Displays, and Specialty Signage
Specialty signage is a great way to show off trophies and displays. For example, our designers assist with creating custom showcases and displays for corporations to honor top employees. Also, Double R can manufacture glass-enclosed cases for schools to display student trophies.

For gift-worthy items and other specialty signage, why not customize a “Person of the Year” sign? Also, consider creating an heirloom to display a family name. Many residential homeowners ask for custom-built displays, cabinets, and showcases for displaying signs, awards, and items worth showing off at home. Custom signs and design options are limitless.

New Signage to Show People Around
Also, new signage is often necessary for large properties. From sprawling ranches to big campuses and office parks, many people need help navigating their way around places.

Exterior signage, for example, provides directions and pointers for where to turn.  Double R specializes in sturdy and weather-resistant signs to handle outdoor conditions. This ensures signs stay posted and remain easy see.

Durable, easy-to-read custom signs for interior spaces are also important for buildings with multiple floors or large facilities needing to show directions to certain areas.

With operations based in Ocala, Florida, the teams at Double R Manufacturing and Double R Machining specialize in the fabrication and design of high-quality products and equipment. Our experts are prepared to provide you with custom fabrication and sign design in 2024.

We work with individuals and corporations on customized projects big and small.  Call Double R Manufacturing today at (800) 813-3361 to learn about other products, equipment, and services.

It is easy to find metal fabrication services for nearly any project. From metal restoration for historic pieces to mass production of essential products – there are manufacturing options and machining experts to help bring your visions to life.

With Florida-based facilities delivering services to customers nationwide, Double R’s team of skilled specialists are explaining how today’s technologies and tools can customize structures with the sturdiest metals, steel, aluminum, and other materials.

CNC Machining, Welding, and Manufacturing Processes
Double R has many manufacturing processes to transform raw materials into infinite possibilities for property owners and commercial customers. CNC machining and welding are among the most important specializations needed to create customized items.

Corporations, ranchers, and homeowners alike can find metal fabrication services to fit any needs for welding as well as cutting, bending, folding, casting, or molding. Double R also uses techniques like sandblasting and waterjet cutting for special projects.

Depending on the desired results, customers also benefit from Double R’s expertise in Aluminum GTAW (TIG). Other projects may include GMAW, FCAW, and GTAW welding on steel and stainless steel.

Advanced Technologies, One-Off Items, and Mass-Production
As talented specialists, Double R’s designers have the advanced technologies, skillsets, materials, equipment, and assembly processes to provide one-off items or mass-production. Other manufacturers can’t compete in quality, materials, colors, styles, sizes, and specifications.

At Double R, our manufacturing and machining experts utilize CNC plasma tables, press brake, and welding equipment to build fixtures and any number of items. It is a complete source for custom projects, assembly processes, and high quantity runs with express production.

Yes, tools and technologies have advanced during our decades of experience, but our creative experts continue to find metal fabrication to be a hands-on artform.

Manufacturing and Customizing Metal Products and Equipment
In terms of manufacturing, customers can find metal fabrication services most useful for customizing metal products and equipment. Double R’s best work includes signage, gates, fencing, railings, stairs, barn equipment, stalls, trailers, truck conversions, custom BBQs, tables, bars, benches, carts, bumpers, small bridges, ramps, toolboxes, roof supports, shelving, wall art, racks, storage boxes, hooks, marine products, and countless items.

From cutting and welding, to assembling and delivering across America, Double R provides a one-stop-shop for metal products and equipment.

Whether we work with an individual or a corporation, one piece or thousands, we enjoy bringing your product visions to life. Call Double R Manufacturing today at (800) 813-3361 to learn more.