In celebration of National Welding Month this April, the Florida-based team at Double R Manufacturing is listing a wide array of things to know about welding. If you have ever wondered what welders do, this is the list for you:

  1. As highly trained workers, welders are responsible for keeping the U.S. running with metal parts and products affecting all facets of our daily lives at home and at work.
  2. Skilled welders can create, install, and repair metal products by using heat to melt and fuse metal pieces and parts together.
  3. There is no shortage of materials for welders to fuse, including steel, stainless steel, sheet metal, brass, aluminum, or even thermoplastics.
  4. As part of the fabrication process, the welding technique can allow artisans to create products and equipment that are totally unique.
  5. From a blowtorch to an electric arc, certified welders know how to use an array of tools to join metal pieces together for total functionality and strength.
  6. Often, for new product designs and assembly, welding is performed in conjunction with cutting, shearing, punching, bending, folding, stamping, pressing, beading, and machining.
  7. Welding Certificate Programs include required courses and hands-on instruction. Different certifications range from six months to two years of training.
  8. There is a great demand and need to train new welders. The American Welding Society predicts we could have a shortage of 400,000 welders by the year 2024.
  9. As a true artform, professional welders and metal fabrication experts can provide customized pieces that outshine and outlast flimsy, assembly-line items.
  10. Whether complex products, artwork, equipment repairs, or new designs, the welders at Double R Manufacturing can offer custom solutions to complete your unique project.

Customized Metal Equipment and Durable Products
In addition to professional welding, Double R Manufacturing’s engineers and craftsmen have honed extraordinary skills in sandblasting, waterjet cutting, powder coating, and other techniques. Customers trust us for customized products and equipment like entrance gates, fences, railings, stairs, barn equipment, and breeding stalls. The list also includes custom signage, tables, bars, benches, carts, trailers, grills, wall art, yard art, and other specialty pieces.

Whether we work with an individual or a corporation, one piece or thousands, we enjoy bringing your product visions to life. Call Double R Manufacturing today at (800) 813-3361 to learn more.

Custom Metal Work

Steel is a versatile metal that deserves to be celebrated in terms of strength.  As many experts in the American steel industry plan to recognize National Steel Day on Sept. 24 this year, the Florida-based team at Double R Manufacturing is explaining why and how homeowners and businessowners like you can heavily rely on strong and sturdy products made of steel.

Custom-Built Processes for Steel and Metal Structures

The main objective of Double R’s specialists is to customize built-to-last products and deliver the most durable equipment. Consistently, high-quality steel supports us in accomplishing this goal and surpassing customer expectations across the United States.

  • Generally, steel is categorized into four main types: Carbon Steel, Alloy Steel, Tool Steel, and Stainless Steel. These types include various combinations of iron, carbon, and other elements. A type of steel or other material is determined by the specific project needs.
  • Double R’s team specializes in custom-built processes for gates, fences, doors, stairs, railings, signage, shutters, grills, tables, bars, benches, shelving, barn accessories, breeding stalls, trailers, carts, grills, tanks, boxes, and other one-of-a-kind pieces.
  • Typically, the design process will start with a customer explaining their goals or supplying us a CAD file to create custom-built solutions for commercial enterprises, public entities, residential homes, farms, and ranches.
  • Uniquely, each project has different processes for creation. Customization of steel or metal structures may include casting, molding, cutting, shearing, punching, bending, welding, joining, stamping, pressing, end-tube forming, beading, machining, or other processes.

Steel Specialists and Metal Fabrication Experts

Extraordinarily, in addition to customized processes for creating incredibly unique designs, Double R’s steel specialists and metal fabrication experts also have skilled training in powder coating, sandblasting, and abrasive waterjet cutting.

For example, using a high-pressure stream of water with abrasive particles, Double R’s waterjet cutting process allows for the precise cutting of shapes in various metals, including stainless steel, mild steel, aluminum, and other materials.

As for sandblasting, Double R’s experts can forcibly shape a piece of metal, etch a design on a metal surface, or clean corrosion off an old rusty piece of metal.  Sandblasting is also used to smooth a metal surface for applying durable sealants and colorful powder coatings to ensure your unique piece stands the test of time.