Tag: aluminum

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Custom Waterjet Cutting

At Double R Manufacturing, we pride ourselves on offering cutting-edge fabrication techniques that deliver precision and versatility. One of our standout services is waterjet cutting, a method that has revolutionized the way materials are cut in modern manufacturing. Whether you’re looking for custom signs, furniture, or solutions for commercial and personal projects, waterjet cutting provides the flexibility and accuracy to bring your vision to life.

How Does Waterjet Cutting Work?

Waterjet cutting is an innovative process that uses a high-pressure stream of water, often mixed with an abrasive substance, to slice through a wide variety of materials. The water is pressurized to levels as high as 60,000 psi, which allows it to penetrate and cut through dense materials such as metal, stone, glass, and even composites. This method is non-thermal, meaning it doesn’t generate heat during the cutting process, making it ideal for materials that are sensitive to high temperatures.

Why Waterjet Cutting is So Precise

Waterjet cutting is known for its exceptional precision. With the ability to make cuts within a tolerance of less than a millimeter, this technology is perfect for applications where accuracy is critical. The cutting stream is incredibly fine, allowing for intricate shapes and designs to be created with sharp detail, whether it’s a decorative pattern on a piece of furniture or a customized sign for your business.

Unlike other methods such as laser cutting, waterjet cutting leaves no heat-affected zones, meaning there is no warping, cracking, or distortion on the edges of your cut. This results in smoother, cleaner edges, which is why it’s widely used for detailed and complex work that requires a flawless finish.

What Can We Cut at Double R Manufacturing?

At Double R Manufacturing, our waterjet cutting capabilities are nearly limitless. We can cut through a variety of materials, including:

  • Metals (stainless steel, aluminum, copper, etc.)
  • Glass
  • Stone
  • Ceramics
  • Rubber
  • Composites
  • And more!

Our waterjet cutting service is ideal for a range of applications, including:

  • Custom Signs: Need a personalized sign for your home or business? Our waterjet cutting can bring any design to life, no matter how intricate.
  • Furniture: We create custom pieces of furniture that are both functional and artistic. Waterjet cutting allows for unique shapes and styles, perfect for bespoke projects.
  • Commercial and Industrial Solutions: From architectural details to precision-cut components, our waterjet cutting can meet the needs of large-scale projects without sacrificing quality.

Why Choose Double R Manufacturing for Waterjet Cutting?

With over 30 years of experience, Double R Manufacturing has built a reputation for delivering high-quality, custom metal fabrication solutions. Our waterjet cutting service is an extension of our commitment to precision, innovation, and customer satisfaction. We can handle projects of any size, ensuring that your final product meets the highest standards.

Whether you’re a business looking for a large-scale commercial application or an individual seeking a custom-made piece for your home, we’re here to help. Our team works closely with you to understand your needs and deliver exactly what you’re looking for, down to the smallest detail.

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In celebration of National Welding Month this April, the Florida-based team at Double R Manufacturing is listing a wide array of things to know about welding. If you have ever wondered what welders do, this is the list for you:

  1. As highly trained workers, welders are responsible for keeping the U.S. running with metal parts and products affecting all facets of our daily lives at home and at work.
  2. Skilled welders can create, install, and repair metal products by using heat to melt and fuse metal pieces and parts together.
  3. There is no shortage of materials for welders to fuse, including steel, stainless steel, sheet metal, brass, aluminum, or even thermoplastics.
  4. As part of the fabrication process, the welding technique can allow artisans to create products and equipment that are totally unique.
  5. From a blowtorch to an electric arc, certified welders know how to use an array of tools to join metal pieces together for total functionality and strength.
  6. Often, for new product designs and assembly, welding is performed in conjunction with cutting, shearing, punching, bending, folding, stamping, pressing, beading, and machining.
  7. Welding Certificate Programs include required courses and hands-on instruction. Different certifications range from six months to two years of training.
  8. There is a great demand and need to train new welders. The American Welding Society predicts we could have a shortage of 400,000 welders by the year 2024.
  9. As a true artform, professional welders and metal fabrication experts can provide customized pieces that outshine and outlast flimsy, assembly-line items.
  10. Whether complex products, artwork, equipment repairs, or new designs, the welders at Double R Manufacturing can offer custom solutions to complete your unique project.

Customized Metal Equipment and Durable Products
In addition to professional welding, Double R Manufacturing’s engineers and craftsmen have honed extraordinary skills in sandblasting, waterjet cutting, powder coating, and other techniques. Customers trust us for customized products and equipment like entrance gates, fences, railings, stairs, barn equipment, and breeding stalls. The list also includes custom signage, tables, bars, benches, carts, trailers, grills, wall art, yard art, and other specialty pieces.

Whether we work with an individual or a corporation, one piece or thousands, we enjoy bringing your product visions to life. Call Double R Manufacturing today at (800) 813-3361 to learn more.